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Categories | Metal Shredder |
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Brand Name: | Xrido |
Model Number: | 1600 |
Certification: | CE ISO TUV |
MOQ: | 1 set |
Payment Terms: | Negotiable |
Delivery Time: | 2-30 Working Days |
place of origin: | Henan, China |
video outgoing-inspection: | Provided |
machinery test report: | Provided |
core components: | PLC, Engine, Bearing, Gearbox, Pressure vessel, motor, Gear, Pump |
brand name: | Xrido |
warranty: | 1 Year |
material / metal processed: | Stainless Steel, Brass / Copper, Alloy, Carbon Steel, Aluminum |
key selling points: | Competitive Price |
Product name: | Waste Shredder Machine |
Advantage: | Easy Operation High Efficiency |
Machine Type: | Support Customization |
Output: | Compact |
Final product: | 1-10 Cm |
MOTOR: | Famouse Brand |
Application: | Metal Plastic Wood Bottle Film |
After-sales Service Provided: | Video Technical Support |
Condition: | New |
Marketing Type: | Ordinary Product |
Warranty of core components: | 1 Year |
Applicable Industries: | Machinery Repair Shops, Building Material Shops, Manufacturing Plant |
Company Info. |
Henan Xrido Environmetal Protection Technology Co., Ltd. |
Verified Supplier |
View Contact Details |
Product List |
Pyrolysis Tire Wire Shredding Line Tire Steel Wire Shredder Waste Steel Pre Shredder
Pyrolysis waste tire steel wire crushing production line:
The pyrolysis waste tire steel wire crushing production line is a special recycling system for tire waste after pyrolysis treatment. Through the process chain of "pyrolysis desorption-crushing separation-purification and recycling", the pyrolysis tire steel wire is efficiently separated from carbon black and rubber residues to achieve the recycling of metal resources. Compared with traditional crushing processes, this production line has the advantages of strong environmental protection, high metal recovery rate and low energy consumption, and is especially suitable for large-scale waste tire processing scenarios.
Process flow of pyrolysis waste tire steel wire crushing production line:
1. Feeding system:
Equipped with vibrating feeder or belt conveyor, evenly convey the
tire blocks after pyrolysis (including steel wire, carbon black,
residual rubber) to avoid material agglomeration and blockage.
Install iron removal screen to separate large-sized metal
impurities in advance to protect subsequent equipment.
2. Pre-shredder:
Adopt double-axis shearing shredder, the blade material is
high-chromium alloy, according to the entanglement state of steel
wire and rubber after pyrolysis, through low-speed and high-torque
tearing, the material is crushed to 5-10cm particle size.
Advantage: The pyrolysis process has made the rubber carbonized and
brittle, and the pre-shredding efficiency is increased by 50%
compared with normal temperature crushing.
3. Main crusher (vertical impact crusher/hammer crusher): Through the high-speed rotating hammer head or impact plate, the
pyrolysis material is hit, collided and crushed to completely peel
off the steel wire and carbon black.
Technical parameters: Rotation speed: 800-1200r/min, linear speed
≥40m/s, ensure that the steel wire is bent and broken.
Screen aperture: 3-5mm, control the length of the steel wire after
crushing ≤10mm.
4. Magnetic separation system:
Primary magnetic separation (pre-separation): A suspended permanent
magnetic roller is set after the pre-shredder to separate more than
80% of the coarse steel wire and reduce the load of the main
crusher.
Secondary magnetic separation (fine purification): After screening,
a high-strength magnetic roller is used, the magnetic field
strength is ≥1500 Gauss, the steel wire purity can reach more than
98%, and the residual iron content is <0.5%.
5. Dust removal system:
Equipped with a "cyclone dust collector + bag dust collector"
combination, the air volume is designed according to the crusher
processing capacity (1t/h corresponds to 1500-2000m³/h), and the
dust emission concentration is <30mg/m³, which meets
environmental protection standards.
Features: The carbon black dust after pyrolysis has a fine particle
size (<10μm), and the bag uses PTFE coated filter material with
strong anti-adhesion.
Technical advantages of pyrolysis waste tire steel wire crushing
production line:
1. Recovery efficiency: Steel wire recovery rate ≥95%, single production line processing
capacity can reach 5-20t/h (adjusted according to configuration),
which is 30% higher than the traditional crushing process.
2. Energy consumption control: Unit energy consumption ≤80kW·h/t, pyrolysis pretreatment reduces
the bonding strength between steel wire and rubber, and reduces
crushing energy consumption.
3. Environmental performance: Fully enclosed production line + negative pressure dust removal,
no dust overflow; pyrolysis process has removed sulfur and heavy
metals in tires, and there is no pollution emission in the crushing
process.
4. Automation degree: Equipped with PLC intelligent control system, real-time monitoring
of crusher load, magnetic separation temperature, dust removal
pressure difference and other parameters, automatic alarm shutdown
in case of fault.
5. Material adaptability: It can process tire waste after different pyrolysis processes
(such as low-temperature pyrolysis and catalytic pyrolysis), and
steel wire diameters of 0.1-3mm can be efficiently crushed.
Scrap Metal Shredding & Crushing Line
1.metal recycling line adopts two-shaft metal shredder, hammer crusher for crushing the scrap metal.
2.Use Dust collector and special structures to remove the fine particle and dust during the crushing period.
3.The scrap metal recycling equipment separates the ferrous metal by a magnetic separator.
4.(Optional)Eddy current separator is adopted by the waste recycling machine to separate the non-ferrous metal from nonmetal materials.
Core equipment:Double-shaft shredder,Hammer crusher,Magnetic separator.
Scrap Metal Shredder Sorting Line | Waste Aluminum Crushing Production Line |
Aluminum Copper Crushing Sorting Line | UBC Aluminum Cans Decoating Machine |
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