Name: Scrap Barrel Shredder Iron Barrel Shredder For Metal Recycling Plant Scrap Metal Shredder Pre Shredder
Brand: Xrido
Price: 1 USD

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Scrap Barrel Shredder Iron Barrel Shredder For Metal Recycling Plant Scrap Metal Shredder Pre Shredder

Products Description

Barrel shredder is a metal crushing equipment designed for processing waste barrels (such as paint barrels, chemical barrels, oil barrels, industrial barrels, etc.), which belongs to the subdivision type of double-shaft shredder. Its core function is to tear large waste barrels into small pieces of uniform size through mechanical force for subsequent transportation, storage and metal recycling.

It is widely used in waste recycling stations, metal smelters, environmental protection treatment companies and other scenes. It is particularly good at processing barrels with slight rust, residual paint or a small amount of liquid residue. It is one of the key equipment for realizing "waste metal resource utilization".

Working principle of barrel shredder
The core principle of barrel shredder is to achieve material crushing through the shearing, tearing and extrusion of the cutter. The specific process is as follows:

1. The drive system drives the knife shaft to rotate: the equipment is driven by the motor through the reducer to drive two (or more) parallel knife shafts to rotate in opposite directions (the speed is usually 50-200r/min, adjusted according to the thickness of the barrel).
2. Material enters the crushing chamber: The waste iron barrel enters the crushing chamber between the knife shafts through the feed port (manually or by conveyor belt).
3. Knife shearing and tearing: The knife shaft is equipped with staggered shredders (distributed in spiral or block shape), and the knife edges are sharp and hard. When the iron barrel contacts the knife, it is "bitten" and forcibly dragged by the rotating knife. Through staggered shearing, edge tearing and knife shaft extrusion between the knives, the iron barrel is gradually broken from the whole into irregular small pieces (usually 5-50mm in size, which can be controlled by adjusting the knife gap).
4. Discharging and screening: The broken iron barrel fragments are discharged through the screen (or discharge port) below the knife shaft. If the fragment size does not meet the requirements (too large), it will be intercepted by the screen and returned to the crushing chamber to be shredded again until it reaches the preset size.

Advantages of shredder knives:
The shredder knives are the core components of the iron barrel shredder. Their performance directly affects the crushing efficiency and equipment life. The main advantages are as follows:

The material is wear-resistant and has high hardness: It is usually made of **high-alloy tool steel** (such as Cr12MoV, D2, SKD11, etc.) after forging and quenching. The hardness can reach HRC58-62, which can withstand the high-intensity impact and friction of the iron barrel metal and is not easy to break or wear.
Strong adaptability of structural design: The knives are mostly "claw-shaped" or "rectangular blade" designs, and the blade angles are optimized (usually 30°-45°), which can not only quickly bite the edge of the iron barrel, but also avoid jamming through staggered shearing (especially suitable for processing deformed and convex iron barrels).
Long service life and low maintenance cost: The knives adopt a modular design. A single knife can be replaced separately after wear (no need to replace the knife shaft as a whole), and the wear resistance is enhanced through surface carburizing, nitriding and other processes. After a single replacement, 10-30 tons of iron barrels can be processed (depending on the thickness of the iron barrel).
High safety and wide adaptability: The knife and the knife shaft are firmly connected, and can handle iron barrels with a thickness of 0.3-3mm (including industrial barrels with reinforcement ribs). It is also highly compatible with iron barrels with slight rust and paint residues, and is not easily stuck by impurities.

Product parameters:

model	size(mm)	Shredder room(mm)	Blads(mm)	motor(k)	weight(kg)
XD-600	2800×1300×1850	600×480	200	11×2	2200
XD-800	3000×1300×1850	800×480	200	15×2	2500
XD-1000	3300×1900×2200	1000×690	300	22×2	5200
XD-1200	3600×2000×2200	1200×690	300	30×2	6400
XD-1500	4180×2100×2400	1500×850	550	55×2	9000
XD-1800	5800×2400×3300	1800×1206	550	75×2	13600
XD-2000	6400×2700×3500	2000×1490	600	90×2	20100
XD-2500	7500×3200×3800	2500×1800	600	110×2	25000
Notes: 1. The number of blade claws, diameter, and thickness can be customized according to the type of material and the size of the discharge. 2. The output of the equipment will be different depending on the type of material and the size of the discharge. 3. More information please contact us, we can custom the product on your request.

Process flow of iron barrel shredding and recycling:
1. Feeding: conveying to the shredder:
The pre-treated iron barrel is fed into the shredder feed port by a belt conveyor or manually. The feeding speed is adjusted according to the shredder processing capacity (usually 1-5 tons/hour) to avoid excessive feeding and causing the machine to jam.
2. Shredding: breaking into small pieces:
After the iron barrel enters the shredder crushing chamber, it is sheared and torn by the double-axis rotating cutter, and finally broken into irregular pieces of 20-80mm in size (the specific size can be controlled by adjusting the cutter gap), and the fragments are discharged from the discharge port.
3. Screening: Separation of qualified and unqualified fragments:
The crushed fragments are screened by a vibrating screen, and the fragments that meet the size requirements enter the next process; the fragments that are too large are intercepted by the screen and returned to the shredder through the reflux device for re-crushing to ensure uniform fragments.
4. Magnetic separation: Removal of non-metallic impurities:
If the fragments are mixed with non-metallic impurities such as plastic (such as barrel cover seals) and rubber, they are separated by a permanent magnetic drum magnetic separator: the iron fragments are adsorbed by the magnet, and the impurities are discharged with the conveyor belt to improve the purity of the iron (the purity must be above 95% for subsequent smelting).

Applicable materials:

Mainly suitable for iron containers such as food packaging iron barrels, chemical iron barrels, paint barrels, etc., and can also handle other metal wastes such as iron filings, iron sheets, iron sheets, etc. In addition, some equipment can also be used to shred scrap cars, scrap household appliances, etc.

√ Iron cuttings,sheet iron, sheet steel

√ Copper cuttings, sheet copper, Steel cuttings

√ Scrap iron bar, Waste steel wire

√ Waste wire, Waste steel pipe

√ Scrap metal, Scrap iron pipe

√Scrap metal, Scrap steel, Scrap iron, Scrap aluminum, Scrap radiator, Scrap copper, paint drums, diesel drums, thin iron sheets, car shells, metal briquettes, metal plate scraps etc.

Key equipment of metal crushing and recycling production line:

Other Metal Recycling Machine

Reliable and durable recycling technologies for material separation and recovery,treatment of various types of solid waste and metal scrap. Metal recycling can benefit your Enhance and economic value , Help you improve recycling eliminate landfilling of waste.

With XRIDO’s ready-to-use spare parts library , you gain peace of mind through seamless maintenance and reduced downtime.

Scrap Metal Shredding & Crushing Line

1.metal recycling line adopts two-shaft metal shredder, hammer crusher for crushing the scrap metal.

2.Use Dust collector and special structures to remove the fine particle and dust during the crushing period.

3.The scrap metal recycling equipment separates the ferrous metal by a magnetic separator.

4.(Optional)Eddy current separator is adopted by the waste recycling machine to separate the non-ferrous metal from nonmetal materials.

Core equipment:Double-shaft shredder,Hammer crusher,Magnetic separator.


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Categories	Metal Shredder
Brand Name:	Xrido
Model Number:	1000
Certification:	CE ISO TUV
MOQ:	1 set
Payment Terms:	Negotiable
Delivery Time:	2-30 Working Days
place of origin:	Henan, China
video outgoing-inspection:	Provided
machinery test report:	Provided
core components:	PLC, Engine, Bearing, Gearbox, Pressure vessel, motor, Gear, Pump
brand name:	Xrido
warranty:	1 Year
material / metal processed:	Stainless Steel, Brass / Copper, Alloy, Carbon Steel, Aluminum
key selling points:	Competitive Price
Product name:	Waste Shredder Machine
Advantage:	Easy Operation High Efficiency
Machine Type:	Support Customization
Output:	Compact
Final product:	1-10 Cm
MOTOR:	Famouse Brand
Application:	Metal Plastic Wood Bottle Film
After-sales Service Provided:	Video Technical Support
Condition:	New
Marketing Type:	Ordinary Product
Warranty of core components:	1 Year
Applicable Industries:	Machinery Repair Shops, Building Material Shops, Manufacturing Plant


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