CE Approvals Double Layer Roll Forming Machine for Metal Deck And Steel Tile

CE Approvals Double Layer Roll Forming Machine for Metal Deck And Steel Tile

1. Composition of machine

● Manual uncoiler: 1 unit
● Roll forming main machine: 1 unit
● Control panel: 1 unit
● Hydraulic station: 1 unit
● Manual out table: 2 units

2. Details of each composition

● Roll forming main machine
a. Coil width: 1220mm
b. Working speed: 10-12m/min (not contain cutting)
c. Roll station: upper is 20 stations and down is 22 stations
d. Material of roller: 45# forge steel, polished and coated with chrome
e. Material of main shaft: 45# steel, diameter roller: Ф70mm
e. Main power: 7.5kw
f. Forming thickness: 0.3-0.8mm PPGL, G550MPA
g. Transmission: by single 1.5 inch chains
h. Size of machine: approve 8600*1500*1200mm and need one 40GP container
i. Weight: about 8000Kgs
j. Color of machine: blue
k. Press and cutting:
- machine adopt hydraulic cutting
- hydraulic cutting after forming: cut the sheet after roll forming to required length
- cutting motion: the main machine automatically stops and the cutting will take place, after the cutting, the main machine will automatically start
- material of blade: CR12with heat treatment
- length measuring: automatic length measuring
- tolerance of length: 3m+/- 1.5mm

● Manual uncoiler a. Dimensions: 1700*1000*800mm b. Width of feeding: maximum is 1300mm c. Capability: 5 Ton d. Bound of expand &fight: 450-550mm e. Mode of expand & fight: inner expand & fight by manual f. Way of feeding: manual

● Control panel Panasonic a. Voltage, frequency, phase: 380V, 50Hz, 3Phase b. Automatic length measurement c. Automatic quantity measurement d. Computer used to control length & quantity, machine will automatically cut to length and stop when required quantity is achieved e. Length inaccuracy can be amended easily f. Control panel: button-type switch and touch screen g. Unit of length: millimeter (switched on the control panel)

● Hydraulic station

a. Hydraulic station power: 5.5kw
b. Hydraulic pressure: 10-12Mpa

● Manual out table a. Jointed by 60*40mm tube b. Size: 1000*800*600-1000mm c. One out table with two support roller

4. Technological process

● Uncoiling - Feeding - Roll forming - Cut to length - Product packing manual

        Friendship Machinery is a world leader in automatic welding machine for steel fabrication field and industrial pipeline construction projects, providing an extensive range of equipment for a variety of project applications.

        Year after year, automatic welding systems from Friendship Machinery are designed, tested, used, and continuously upgraded in every type of environment. Our customers enjoy industry-leading repair rates that are constantly improving: from less than 5% in 2001 to less than 2% in 2012.

        The performance record of our specially designed and manufactured automatic welding machine is the backbone of Friendship Machinery's reputation. The proven ability of every set machine is why customers have returned to us repeatedly for new applications, designs and machinery as their products change and expand. We are proud of that fact.

        Our main products: H&I beam welding line, T beam welding line, box column beam line, CNC multi-head plate cutting line, beam assembly machine, straightening equipment, steel pipe welding line, shot blasting machine, CNC flame/plasma cutting equipment, welding assisting machinery incl. Welding manipulator, welding positioner, turning roll (welding rotator), Membrane wall panel production line, which are widely used in many industries like aerospace, petrochemical, metallurgy, shipbuilding, chemical equipment, boiler pressure vessels, steel structure construction, etc.

        Since 1990s, the market for steel structure building industry boomed. With fast development, very short period for construction and beautiful external appearance, as well reasonable price was occupied in the market of building industry. We invest more on developing roll forming machine such as Metal roof &wall panels machines, C&Z purlin machines drywall Stud-track forming machines , Metal decks machines , No- girder and Column curves forming machines, Guard rails forming machines , Downspout pipes forming machines and so on.