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Industrial Mixing Rotor Polishing Sand Blast Twin Screw Extruder Parts

Categories Mixing Elements
Brand Name: Nanxiang Machinery
Model Number: As Requested
Place of Origin: Sichuan China
Certification: ISO 9001
MOQ: Negotiable
Price: Negotiable
Packaging Details: Wooden Package
Delivery Time: 30~60 days
Payment Terms: TT/LC
Supply Ability: 300M/Month
Product name: Mixing Rotor Element
Packing: Wooden Box Packing
Screw diameter: 10mm-300mm(Can Be Customized)
Service: 24 Hours Support
Connection method: Spline
Application: Extrusion Machine
Heat treatment: Vacuum Hardening
Service Provided: Video Technical Support
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Industrial Mixing Rotor Polishing Sand Blast Twin Screw Extruder Parts


Polishing Sand Blast Industrial Mixing Rotor High Performance Twin Screw Extruder Parts

Product Description


The Mixing Rotor is manufactured to meet international standards such as DIN, GB, and other industry-specific standards. This ensures that the product is of high quality and can be used in a wide range of applications. The product is made using state-of-the-art machinery that is regularly tested to ensure optimal performance. A machinery test report is provided with every purchase to guarantee that the Mixing Rotor meets the required specifications.

The Mixing Rotor is made from high-quality materials that have been engineered to withstand the harsh conditions of industrial mixing applications. The rotor has a hardness of HRC 58-62, which makes it durable and long-lasting. It is designed to be used in a twin-screw mixing setup, which makes it ideal for a variety of applications.


Features


1: Product Name: Mixing Rotor

2: Hardness: HRC 58-62

3: Machinery Test Report: Provided

4: Connection method: Spline

5: Packing: Wooden Box Packing

6: Service: 24 Hours Support


Specification


Screw DiameterOptional
Screw DesignMixing Rotor
Hardness58-60HRC
Brand NameNanxiang Machinery
Surface TreatmentPolishing/Sand Blasting
MaterialsSAM10/SAM39/WR5/WR14/W6Mo5Cr4V2
Place of OriginSichuan , China
Warranty6 months
Screw RangeΦ 15.6 - Φ 430mm
Suit ForPharmaceuticals Extrusion Chemical Extrusion Food Extrusion Powder Coating Extrusion

Extruder Screw Materials


1. For wear application:

Tool Steel : W6Mo5Cr4V2;

PM-HIP material : SAM10 SAM26 SAM39 CPM10V CPM9V

2. For corrosion application:

Nitrided Steel: 38CrMoAI;

PM-HIP material : SAM26 SAM39 CPM10V CPM9V

3. For wear and corrosion application:

PM-HIP material:SAM26 SAM39 CPM10V CPM9V

4. Other Materials:

Stainless Steel: 316L, C276, SX737 etc.



Screw element include


Single flight, twin flight and tri-lobe elements

Kneading blocks and single

mixing paddles or discs

High volume intake elements

Conveying elements

Compression elements

Reverse elements

Flow splitting elements to mix different viscosities

Transition elements from single flight to twin flight


Support twin-screw extruder brand


W&P: ZSK-MCBerstorff: ZE
Leistritz: ZSE-MICROTheysohn: TSK
Maris:TM-WAPV: MP65
JSW: TEXSM: TEK-HS
Feddem: FED-MTSFessia Macross: NRII
TOSHIBA: TEMUSEON: TDS
Labtech: LTESHIZHOU: MTE

Quality Control


1). Materials control: All the materials are purchased from the domestic brands or Eurpean twin-screw specialty materials suppliers,which tested by elemental analysis and metallurgical inspections to ensure the quality.

2). The internal splines is checked by the spline plug to ensure interchangeability of the elements

3). All components are machined by CNC machines to ensure the shapes and tolerances of the elements

4). Adopt the European high-speed steel powder processing technology,and do the treatment according to the strict heat treatment 4.process to ensure the wear and corrosion performance same as the foreigh brands.

5). Perfessioal technical team can not only provide timely and accurate mapping sample design but also the combination of elements of technical services.

6). There are various prepared technical information and the fitxtures for the various brands extruders to ensure the timely lead time.The common components have a lot of stock, even the new one, it can be delivered within 45days.

7). The modern management system can ensure the products 100% qualified and tracked.


Tool Steel


W6Mo5Cr4V2 Chemical Composition
CSIMnPSCrMoVWCuNi
W-%0.880.350.30.0230.0034.034.811.865.950.120.24

Production Process


Melting Zone Extruder Screw Elements 30° - 90° Angle Design Stable Performance 9

NO.1


Workblank


Select high-quality raw materials


NO.2


Piecewise


According to the drawing section length


Melting Zone Extruder Screw Elements 30° - 90° Angle Design Stable Performance 10
Melting Zone Extruder Screw Elements 30° - 90° Angle Design Stable Performance 11

NO.3


Hit bottom hole


Rough machining the bottom hole,and then pull spline


NO.4


Machining thread


Professional high-end processing equipment,rough machining threads


Melting Zone Extruder Screw Elements 30° - 90° Angle Design Stable Performance 12
Melting Zone Extruder Screw Elements 30° - 90° Angle Design Stable Performance 13

NO.5


Finish machining thread


NO.6


Threading grinding


Further control of tolerance
Length:-0.01mm-+0.01mm
OD:-0.03mm-0mm
Transition arc:-0.02mm-+0.02mm


Melting Zone Extruder Screw Elements 30° - 90° Angle Design Stable Performance 14

Our Service


24-hour Hotline


No matter when and where

to call we can find our service to you.


Pre-sales Consultation


We have five sales people online,

and whether you have any question

can be solved through online

communication,welcome your consultation.

After-sales Services


Receive products have any

questions about the product,

can look for us,we will help

you deal with the the first time,to your satisfaction.


All Nanxiang keep pay attention to every step of the details,We are looking forward to the forge ahead together with you!


Product accuracy


There are some differences between Nanxiang Machinery and Nanjing's production technology. Their finishing process is carried out before heat treatment, and the deformation after heat treatment is not controlled, so their accuracy is not easy to control. But our finishing process is carried out after heat treatment, which can eliminate the deformation of parts in heat treatment, so the precision is higher, and thus can achieve zero seam connection.


Packing&Delivery


Packing Details: According to your order quantity packaging, shipping wooden boxes, air carton.

Delivery Details: 20-60days after order.



Customer Trust



Why choose us?


Nanxiang Machinery is a specialized manufacturer of precision-machined components for twin-screw extruders, including threaded elements, kneading blocks, mandrels, super-hard screw accessories, and wear-resistant alloy steel sleeves. Our products are widely applied in renowned international brands such as Coperion, Lerstritz, Berstorff, KOBE, and JSW, serving industries like plastics, food, feed, pellet manufacturing, pharmaceuticals, and new energy.



FAQ


Q: Are you a trading company or a manufacturer?

A: We are a manufacturer.


Q: Where is your factory located? How can I visit there?

A: Our factory is located in Chengdu, Sichuan Province, China. You can fly directly to Chengdu Airport, and we will pick you up upon arrival. We warmly welcome all our clients, both domestic and international, to visit us.


Q: How long will your product last?

A: The lifespan of our products can vary greatly depending on the operation time, materials used, and working conditions. Therefore, it is difficult to provide an exact duration.


Q: Are your quotations all FOB?

A: Yes, all our quotations are FOB (Free on Board).


Q: Can I get a one-year warranty for free?

A: Our standard warranty is not free, but we have confidence in the quality of our products. If you require a warranty, it will be available for an additional cost.


Q: How is your after-sale service?

A: We are committed to providing timely support. If you encounter any issues with our products, you will receive our assistance promptly. We strive to ensure you receive the best service possible.


Quality Industrial Mixing Rotor Polishing Sand Blast  Twin Screw  Extruder Parts for sale
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