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PM HIP TME Toothed Mixing Elements Screw Component For Petrochemical Factory

Categories Mixing Elements
Brand Name: Nanxiang
Model Number: 56
Certification: ISO9001 2015
Place of Origin: China
MOQ: Negotiable
Price: Negotiable
Payment Terms: L/C, T/T
Supply Ability: 300m/Month
Delivery Time: 30~60 days
Packaging Details: Wooden case Sea-worthy or export standard
Product name: Toothed Mixing Elements TME
Model: φ20mm ~ φ350mm
Material: 38CrMoALA/ W6Mo5Cr4V2/ HIP
Properties: Wear-resisting, Corrode-resisting, Durable
Application: Twin screw Extruder
Packing: Wooden Box Packing
Connection method: Spline
Heat treatment: Vacuum hardening
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PM HIP TME Toothed Mixing Elements Screw Component For Petrochemical Factory

PM HIP TME Material Mixing Screw Elements for Double Extruders in Petrochemical Factory


Product Description

TME is a toothed disc screw element, usually used in the melting and kneading section of the material. The TME have two types, the forward teeth and the reverse teeth, which can be paired with one forward and one reverse teeth. It is also available to use in series with two or three forward discs. The staggered tooth shape can divert and plasticize the material, but the conveying capacity is weak. The toothed mixing elements are conducive to dispersion and distributed mixing, and the energy consumption is normal. There can be multiple combinations of component selection, which can be continuously optimized during the implementation-correction reimplementation and re-correction process.
We can satisfy your different material needs: According to appearance design.




Specification

Screw Diameter85mm
Screw DesignToothed Mixing Elements TME
Hardness58-60HRC
Brand NameNanxiang
Surface TreatmentPolishing/Sand Blasting
MaterialsSAM10/SAM39/WR5/WR14/W6Mo5Cr4V2
Place of OriginSichuan , China
Warranty1 Years
Screw RangeΦ 15.6 - Φ 430mm
Suit ForPharmaceuticals Extrusion Chemical Extrusion Food Extrusion Powder Coating Extrusion


Extruder Screw Materials

1. For wear application:
Tool Steel : W6Mo5Cr4V2;
PM-HIP material : SAM10 SAM26 SAM39 CPM10V CPM9V
2. For corrosion application:
Nitrided Steel: 38CrMoAI;
PM-HIP material : SAM26 SAM39 CPM10V CPM9V
3. For wear and corrosion application:
PM-HIP material:SAM26 SAM39 CPM10V CPM9V
4. Other Materials:
Stainless Steel: 316L, C276, SX737 etc.



Co-rotating twin screw elements for

W&P: ZSK-MCBerstorff: ZE
Leistritz: ZSE-MICROTheysohn: TSK
Maris:TM-WAPV: MP65
JSW: TEXSM: TEK-HS
Feddem: FED-MTSFessia Macross: NRII
TOSHIBA: TEMUSEON: TDS
Labtech: LTESHIZHOU: MTE


Different types of kneading blocks are provided

30° kneading block
45° kneading block
60° kneading block
90° kneading block
3KB kneading block
Reverse 45° kneading block

Quality Control

1). Materials control: All the materials are purchased from the domestic brands or European twin-screw specialty materials suppliers, which tested by elemental analysis and metallurgical inspections to ensure the quality.
2). The internal splines is checked by the spline plug to ensure interchangeability of the elements
3). All components are machined by CNC machines to ensure the shapes and tolerances of the elements
4). Adopt the European high-speed steel powder processing technology, and do the treatment according to the strict heat treatment 4 process to ensure the wear and corrosion performance same as the foreign brands.
5). Professional technical team can not only provide timely and accurate mapping sample design but also the combination of elements of technical services.
6). There are various prepared technical information and the fixtures for the various brands extruders to ensure the timely lead time. The common components have a lot of stock, even the new one, it can be delivered within 45days.
7). The modern management system can ensure the products 100% qualified and tracked.

Tool Steel

W6Mo5Cr4V2 Chemical Composition
CSIMnPSCrMoVWCuNi
W-%0.880.350.30.0230.0034.034.811.865.950.120.24


Production Process

Melting Zone Extruder Screw Elements 30° - 90° Angle Design Stable Performance 9

NO.1

Workblank


Select high-quality raw materials

NO.2

Piecewise
According to the drawing section length

Melting Zone Extruder Screw Elements 30° - 90° Angle Design Stable Performance 10
Melting Zone Extruder Screw Elements 30° - 90° Angle Design Stable Performance 11

NO.3

Hit bottom hole
Rough machining the bottom hole,and then pull spline

NO.4

Machining thread
Professional high-end processing equipment,rough machining threads

Melting Zone Extruder Screw Elements 30° - 90° Angle Design Stable Performance 12
Melting Zone Extruder Screw Elements 30° - 90° Angle Design Stable Performance 13

NO.5

Finish machining thread

NO.6

Threading grinding
Further control of tolerance
Length:-0.01mm-+0.01mm
OD:-0.03mm-0mm
Transition arc:-0.02mm-+0.02mm

Melting Zone Extruder Screw Elements 30° - 90° Angle Design Stable Performance 14


Product accuracy

There are some differences between Nanxiang Machinery and Nanjing's production technology. Nanjing's finishing process is carried out before heat treatment, and the deformation after heat treatment is not controlled, making accuracy difficult to maintain. In contrast, our finishing process at Nanxiang is conducted after heat treatment, which eliminates any deformation that occurs during heat treatment. This results in higher precision and allows for zero seam connection.

Customer trust



Packing&Delivery

Packing Details: According to your order quantity packaging, shipping wooden boxes, air carton.
Delivery Details: 20-60days after order.



FAQ

Q: Are you a trading company or a manufacturer?
A: We are a manufacturer.

Q: Where is your factory located? How can I visit there?
A: Our factory is located in Chengdu, Sichuan Province, China. You can fly directly to Chengdu Airport, and we will pick you up upon arrival. We warmly welcome all our clients, both domestic and international, to visit us.

Q: How long will your product last?
A: The lifespan of our products can vary greatly depending on the operation time, materials used, and working conditions. Therefore, it is difficult to provide an exact duration.

Quality PM HIP TME Toothed  Mixing Elements Screw Component For Petrochemical Factory for sale
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