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Ampoule Filling Line with Heat Sterilization and Ultrasonic Cleaning for Penicillin Injection Production GMP Compliant, Laminar Airflow Protected

Categories Ampoule Filling Machine
Model Number: LYAPL1-20-I
Certification: CE, ISO, GMP
Place of Origin: China
MOQ: 1 unit
Price: USD 150,000-350,000 per unit
Payment Terms: D/A,D/P,T/T,Western Union,MoneyGram
Supply Ability: 1 unit per month
Delivery Time: 180 work days
Packaging Details: carton, wood carton, pallets
Machine Name: Ampoule Filling Line
Function: Ampoules Washing, Sterilization, Filling, Sealing
Filling Volume: 1-10ml
Filling Liquid Type: Penicillin Injection Production
Max Output Capacity: 30000 BPH
Ampoules Material: Glass
Filling Accuracy: +/-0.5%
Breakage Rate: <0.5%
Nitrigon Filling: Yes
CIP/SIP: Yes
Oven Cooling Style: Water/Air Cooling
Sterilization: Heat Sterilization
LAF System: Yes
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Ampoule Filling Line with Heat Sterilization and Ultrasonic Cleaning for Penicillin Injection Production GMP Compliant, Laminar Airflow Protected

Ampoule Filling Line with Moist Heat Sterilization and Ultrasonic Cleaning for Penicillin Injection Production GMP Compliant, Laminar Airflow Protected


Revolutionize Penicillin Injection Production with Advanced Ampoule Filling Line Technology

The ampoule filling line integrates ultrasonic cleaning, heat sterilization tunnel oven, and laminar airflow protection to deliver a seamless, GMP-compliant solution for penicillin injection manufacturing. Designed for precision and sterility, this system ensures the highest standards of pharmaceutical safety and efficiency.

Ampoules Filling Line Spec:

technical parameters
 
product modelLYQCL100+LYASMR
620/43+LYAGF8
size range1-20ml national standard ampoules
Output(1-2ml)16000-22000pcs/h
Output(5-10ml)8000-12000pcs/h
Output(20ml)5000-7000pcs/h
Clarity>99%
Breakage rate≤1%(whole line)
Filling Precision±0.5-2%(according to pharmacopoeia standard)
Water Consumption and Pressure0.2-0.4Mpa / 0.6-1.0m³/h
Cleaning CA Consumption and Pressure0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h
Sealed gasGas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas
Oxygen consumption0.2-0.3Mpa,1.2-1.5m³/h
Gas consumption0.1-0.3Mpa,1.5-2.5m³/h
Exhaust volume3500-4100m³/h
Net weight7800(kg)
Total poweraround 72kw 380V 50HZ
Outline sizearound 9940x2260x2445mm

Core Features:
1️⃣ Full-Automated Ampoule Filling

  • High-precision dosing pumps (±0.5% accuracy) for penicillin injection filling (1-20ml), minimizing product loss and ensuring batch consistency.
  • Adaptive servo-driven mechanisms handle diverse ampoule sizes (1-20ml) without manual adjustment.

2️⃣ Ultrasonic Cleaning & Sterilization

  • Ultrasonic tanks remove particulate contaminants and water-soluble residues using multi-stage rinsing (WFI + purified water).
  • Moist heat sterilization tunnel oven operates at 250°C±5°C, achieving a 3-log reduction of endotoxins for depyrogenation.

3️⃣ Laminar Airflow Protection

  • ISO Class 5 air filtration system creates a particle-free environment during ampoule filling and sealing, critical for penicillin’s sensitivity to microbial contamination.

4️⃣ GMP-Compliant Design

  • Constructed with 316L stainless steel for corrosion resistance and easy cleaning.
  • Seamless integration with upstream/downstream equipment (e.g., depyrogenation tunnels) via mesh belt (arc-shaped conveyor) to prevent cross-contamination.


Why Choose This Line?

  • Efficiency: Processes 300-500 ampoules/minute with <0.1% breakage rate.
  • Compliance: Meets CFDA, EU GMP, and FDA standards for injectable pharmaceuticals.
  • Adaptability: Ideal for antibiotics (e.g., penicillin), vaccines, and high-value biologics requiring aspetic condition.

Target Industries: Pharmaceutical manufacturers, biotech companies, and CDMOs specializing in parenteral drugs.

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