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Hydraulic Decoiler U Purlin Roll Forming Machine 5T For Guard Rail Drive By Gear Box

Categories Guard Rail Roll Forming Machine
Brand Name: Saibo
Model Number: U purlin
Certification: CE/IS09001/SGS
Place of Origin: China
MOQ: 1 set
Price: negotiable
Payment Terms: L/C, T/T, Western Union
Supply Ability: 280 sets per year
Delivery Time: 65 working days after received deposit
Packaging Details: Suitable for ocean shipment
Roller material: Gcr15, 58-62,HRC hardness and chrome plated surface
Station: 9 stations +1 station of rectify
Drive: Gear box
Steel thickness: 3.0-5.0mm
Main motor power: 55KW
Hydraulic motor: 11KW
Punching station: 1 unit
Diameter of shaft: 100mm
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Hydraulic Decoiler U Purlin Roll Forming Machine 5T For Guard Rail Drive By Gear Box

U Purlin Roll Forming Machine


Main technology

  • Heavy duty uncoiler with coil car
  • Flatten system
  • punching to make holes
  • Roll forming machine
  • Gear box with coupling drive
  • Hydraulic post cutting

Profile:

All of our machine profile is customized, above profile is only for your reference.



Machine photos for reference


Layout:

Hydraulic decoiler—Leveling—Punching—Roll Forming—Cutting—Out table


Specifications:

Item NO

Description


Offered specification

1Roll Forming Machine

U purlin


2Material WidthAccording to the final profile
3Rolling Speed15m/min
4Rolling Thickness3.0-5.0 mm
5Control SystemPLC (Panasonic) as list in the note
6Un Coiler5 ton hydraulic de-coiler with coil car
7Leveling Station1 station (three rollers over four)
8Punching hydraulic power11kw
9PunchingOne set
10Roller Stations9 stations (according the final design)
11Roller Material

Gcr15, HRC58-62 coated with chrome

12Shaft Material and DIA¢100mm, material is 45# forge steel
13Maim Motor Power55kw
14Hydraulic Station Power11kw
15Hydraulic Pressure25-30Mpa
16Cutting modeHydraulic cutting
17Material Of CuttingCr12 quenching 58-62℃
18Structure Of The StationsWire electrode cutting
19Tolerance3m+-1.5mm
20Electric Source

380V, 50HZ,3 phase

According to customer’s require

21Way Of DriveBy gearbox
22Color Of The MachineYellow and blue
23How to change the profileChange the last three roller stations which is in one cassette

Product detailes

Flattener.

  • The quantity of leveler rolls must be planned according to thickness 3.0-5.0mm to 3.0 mm.
  • Flattener roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)
  • Diameter of flattener shaft: diameter100mm, material is SAE 1045, hardening and tempering

Punching and pre-cutting

  • Adopt Hydraulic punching
  • Base on customer provide punching drawing, this machine need adopt one unit hydraulic punching system
  • The punches and dollies will be CR-12, hardness HRC 58-62
  • Pre-cutting: install after feeding, change the size no need to change the cutter
  • Hydraulic power: 11KW


Forming section.

  • Main motor power : 55 kw
  • Roller Material : GCR15, HRC58-62℃ ,coated with chrome
  • Shaft DIA : ¢100mm, material : 45# forge steel
  • Roller Stations : about 18 stations
  • Rolling Speed :15m/min
  • Machine Voltage :380V, 50HZ, 3 phase.

Cutting.

  • Machine adopt hydraulic cutting system
  • Hydraulic working pressure: 35Mpa adjustable
  • Cutting after forming: Cut the sheet after roll forming to required length
  • Material of blade:Cr12 with heat treatment 58-60°
  • Length measuring: Automatic encoder length measuring, brand: Omron
  • Tolerance of length: 3000mm+/- 1.5mm


Track cutting table length:about 2.5-3m


Quality Hydraulic Decoiler U Purlin Roll Forming Machine 5T For Guard Rail Drive By Gear Box for sale
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