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High Output Forging Steel Cast Iron Ball 20mm - 150mm Good Wear Resistance

Categories Cement Grinding Balls
Brand Name: DRAGON BALLS
Model Number: 45# 60Mn B2 B3 Low Cr High Cr Medium Cr
Certification: CE,ISO
Place of Origin: CHINA
MOQ: 1 ton
Price: Negotiable
Payment Terms: L/C, T/T, D/A, D/P, Western Union, MoneyGram
Supply Ability: 3000 tons / Month
Delivery Time: 3-7 work days/ 25 tons
Packaging Details: Container bags ,steel drums
Port: Tianjin/Qingdao/Shanghai
Process: Forging,hot rolling,casting
Usage: Mining,Cement plant,Power Station
Advantage: High output
Material: Steel Iron ,Round Steel
Tolerance: +-1mm,+-2mm
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High Output Forging Steel Cast Iron Ball 20mm - 150mm Good Wear Resistance


20mm-150mm Forging Steel Balls Cement Grinding Balls Cast Iron Balls


1. The main product of Dragon balls- Cast balls, cylpebs Specifications:


① The Abrasion of the cast balls when grinding the cement


MaterialAbrasionBreakageSize(mm)
Low Chrome Cast Ball85-105g Cast Balls /Ton Cement<2%10-150mm
Medium Chrome Cast Ball50-80g Cast Balls /Ton Cement<1.5%10-150mm
High Chrome Cast Ball35-60g Cast Balls/Ton Cement<1%10-120mm
High Chrome Cylpebs35-60g Cylpebs/Ton Cement<1.5%12×18-35×40
Low Chrome Cylpebs65-95g Cylpebs/Ton Cement<1%12×18-35×40
Micro Cylpebs6×6 8×8 10×10 12×12 15×15

② Chemical Composition


MaterialChemical Composition
Low CrC:2.2-3.4, Si:≤1.2, Mn:0.5-1.5, P:≤0.06, S:≤0.06, Cr:1.0-1.5
Medium CrC:2.0-3.2, Si:<1.0, Mn:0.5-2.5, P:≤0.06, S:≤0.06, Cr:≥5
High CrC:2.0-3.2, Si:<1.0, Mn:0.5-2.5, P:≤0.06, S:≤0.06, Cr:≥10

Hardness

TypeLow CrMedium CrHigh Cr
20mm-150mm45-5048-5558-63

④ Dragon Balls Weight

Size(mm)2030405060708090100110120130140150
Weight(kg)0.0330.1110.2610.5120.8831.4022.0922.981.0875.447.0629.00811.2513.83

⑤ Dragon balls specifications

Diameter

(mm)

Diameter Tolerance

(mm)

Approx Weight of per ball(kg)Average numbers per ton
20+1,-0.50.03330303
30+2,-10.119090
40+2,-10.2613831
50+2,-10.5121961
60+2,-10.8831132
70+3,-1.51.402713
80+3,-1.52.092478
90+3,-1.52.98335
100+3,-1.51.087244
110+3,-1.55.44183
120+3,-1.57.062141

⑥ Grinding cylpebs Size(mm)


6×6


8×8


10×10


15×15


12×18


20×35


22×30



25×25


25×30


25×35


30×35


30×40


35×40


35×45


⑦ Production Process


Cast Balls and cylpebs are melted in electric furnace and poured into moulds after scientific proportioning. High chromium balls and cylpebs are also processed by oil quenching.


2. forged steel grinding media balls specifications:


① Chemical Composition


MaterialChemical Composition
CSiMnCrPSNiCu
C45

0.42-0.5


0.17-0.37


0.5-0.8


≤0.25


≤0.035


≤0.035


≤0.25


≤0.25

60Mn

0.55-0.65


0.17-0.37


0.7-1.0


≤0.25


<0.04


<0.04


≤0.3


≤0.25

B2

0.72-0.85


0.17-0.37


0.7-1.0


0.4-0.6


≤0.025


≤0.025


≤0.02


≤0.02

B3

0.58-0.66


1.3-1.9


0.65-0.8


0.7-0.9


≤0.025


≤0.025


≤0.02


≤0.02


② Hardness



Size


C45


60Mn


B2


B3

20mm55-5858-6260-6462-65
30mm55-5858-6260-6462-65
40mm55-5858-6260-6462-65
50mm55-5858-6260-6462-65
60mm55-5858-6260-6462-65
70mm53-5658-6260-6461-63
80mm53-5658-6259-6360-65
90mm50-5558-6257-6160-65
100mm48-5257-6156-6060-65
110mm48-5257-6155-6058-64
120mm48-5257-6155-6056-63
130mm48-5257-6155-6056-63
140mm48-4257-6155-6056-63
150mm48-5257-6155-6056-63

③ Weight


Size(mm)2030405060708090100110120130140150
Weight(kg)0.0330.1110.2610.5120.8831.4022.0922.981.0875.447.0629.00811.2513.83

④ Dragon balls specifications


Diameter

(mm)

Diameter Tolerance

(mm)

Approx Weight of per ball(kg)Average numbers per ton
20+1,-0.50.03330303
30+2,-10.119090
40+2,-10.2613831
50+2,-10.5121961
60+2,-10.8831132
70+3,-1.51.402713
80+3,-1.52.092478
90+3,-1.52.98335
100+3,-1.51.087244
110+3,-1.55.44183
120+3,-1.57.062141

⑤ Grinding rods size


Diameter30mm-90mm
Length3.2 m-4.5 m

3. Cement Grinding Balls Classification:


Forged ball

Hot rolling ball

Cast iron ball

Cylpebs

Grinding rods


4. The difference of the forged ball and cast ball


① Different production line

② Different raw material

③ Different chemical element

④ Different core hardness and core hardness


5. Quality Control


① Factory Test

Grinding cylpebs test is an very important step. Real-time detection will be carried out in the production process. Cylpebs produced in each shift will be sampled in large quantities and tested for size, hardness, chemical composition, drop test, core pulling and impact value to ensure the quality of cylpebs

② The third party test

According to the customer different demand, cylpebs can be tested by any third party.


forged steel grinding media balls cast iron balls stock



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