Wear-Resistant And Deformation-Resistant Rotary Kiln Gear Ring Supports Customization

Wear-Resistant And Deformation-Resistant Rotary Kiln Gear Ring Supports Customization

Manufacturing process of large gear ring
2.1 Blank
The blank of steel casting is provided by the factory and is implemented according to the provisions of GB11352-89 standard. The casting is molded, smelted, poured, boxed, cleaned and trimmed according to the casting process requirements; the blank of steel casting is inspected according to the drawings and technical requirements during inspection and acceptance, and the next process is released after acceptance according to the provisions of JB/T6402-92 standard.

2.2 Rough processing
Marking and leaving machining allowance, alignment, connection, machining inner and outer circles, milling joint surfaces, drilling and other processes according to the requirements of the drawings.

2.3 Flaw detection
The whole is inspected by ultrasonic flaw detection, and the internal quality should meet the secondary requirements specified in GB7233-87 standard.

2.4 Normalizing pretreatment
The half gear ring is normalized and tempered in pairs to provide a good organization for subsequent surface quenching; and the deformation of the half gear ring after heat treatment is checked according to the requirements of the drawings.

2.5 Machining
First, connect the two half gear rings with high-strength bolts to form an integral gear ring. Process the inner and outer circles and upper and lower end faces of the integral gear ring according to the requirements of the drawings, and then mill the teeth according to the requirements of the drawings and machining process.

2.6 Eliminate machining stress
Anneal the integral gear ring to eliminate stress.

2.7 Surface quenching of the integral gear ring
The surface of the gear is induction quenched along the tooth groove by medium frequency induction quenching, with a hardness of HRC50~55 and an effective hardened layer depth of 3~5mm.

2.8 Final inspection
First, check whether the hardness of each tooth groove of the gear ring after medium frequency quenching and tempering meets the requirements of the drawings; secondly, check whether the maximum outer diameter D6944 size has increased. If the deformation is 3mm, mechanical correction is required until it is qualified; thirdly, magnetic particle flaw detection is performed on the gear teeth and transition fillets. The quality should meet the secondary requirements specified in the GB/T9444-88 standard; finally, final inspection is performed according to the drawings and technical requirements.

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Luoyang Zhongtai Industries Co., Ltd. The company was founded in 1981 and finished joint stock reform in 2005. There are eight subsidiaries and it's an independent legal entity with the qualifications of operating import & export trade.

With a garden-like industrial park and modern standard plant covering 80,000 square meters, ZTIC possesses advanced equipments, technologies and detecting methods. After more than 30 years development, the company has developed into a collectivized one with product designing, manufacture, installation and technical services as a whole. The products comprise all the equipments used in mining, cement, metallurgy, construction as well as the related accessories with high power reducer and large-sized castings & forgings, etc.

ZTIC has acquired ISO 9001:2008 Certification of conformity of Management System Certification, Mine Product Safety Authentication, Recognition for BV Mode Ⅱ Survey Scheme in France, Mining Electrical Equipment KY Certification, etc.
The company has also acquired "Fully Quality Management Achievement Award", "Top 50 Enterprises", "Henan Outstanding Innovative Enterprise” and “The Most Powerful Enterprises of Henan" in 2010.

Quality product performance and good reputation, our products have been exported to mnay countries and regions in the world, including: Russia, Serbia, Australia, Mongolia, Indonesia, Bangladesh and other countries, the products are subject to a great welcome and praise.