Sign In | Join Free | My frbiz.com
frbiz.com
Products
Search by Category
Home >

Professional Custom Forged & Crimped Terminal Connectors For Cable/Wire Connections

Categories Hot Forging Parts
Brand Name: Qingdao Sande Tech Co.,Ltd
Model Number: OEM
Certification: ISO, DIN, AISI, ASTM, BS, JIS, etc.
Place of Origin: Qingdao, China
MOQ: 1000
Price: $0.5-2
Payment Terms: D/P,T/T,Western Union
Supply Ability: 10000PCS/month
Delivery Time: 30 days
Packaging Details: Wooden case
Quality Control: ISO9001,100% inspection before shipping
Lead Time: 30-40 Days
Capacity: 100,00pcs/Month
Production Process: Hot Forging
Dimension: Customized
Material: Alloy Steel
  • Haven't found right suppliers
  • Our buyer assistants can help you find the most suitable, 100% reliable suppliers from China.
  • And this service is free of charge.
  • we have buyer assistants who speak English, French, Spanish......and we are ready to help you anytime!
Submit Buying Request
  • Product Details
  • Company Profile

Professional Custom Forged & Crimped Terminal Connectors For Cable/Wire Connections

Professional Custom Forged & Crimped Terminal Connectors for Cable/Wire Connections


Product Overview :

We specialize in manufacturing high-performance forged and crimped terminal connectors designed for secure, durable electrical connections in demanding applications. Our terminals combine precision forging for structural integrity with precision crimping for optimal conductivity, ensuring reliable performance in power transmission, automotive, and industrial systems.


Key Features & Benefits

Superior Material Quality

  • High-conductivity copper alloys (C11000, CDA 101)

  • Aluminum options (6061-T6, 1100) for lightweight applications

  • Optional tin/silver plating for enhanced corrosion resistance

Precision Forging & Crimping

  • Hot-forged construction for maximum mechanical strength

  • Precision crimping ensures gas-tight connections

  • Consistent pull-out resistance for vibration-proof performance

Custom OEM Solutions

  • Custom shapes/sizes for specific cable diameters (4AWG-500MCM)

  • UL/CE/IEC compliance available

  • Laser marking/barcoding for traceability

Reliable Performance

  • Temperature range: -40°C to +150°C

  • Current rating up to 600A (varies by size/material)

  • Salt spray tested per ASTM B117

Technical Specifications

ParameterSpecification
ProcessHot Forging + Precision Crimping
MaterialsCopper (C11000), Aluminum (6061), Plated Options
Cable Range4AWG - 500MCM
Tensile StrengthCopper: ≥200 MPaAluminum: ≥150 MPa
Electrical ConductivityCopper: ≥98% IACS
Plating OptionsTin, Silver, Nickel
StandardsUL 486A-B, IEC 61238, GB/T 14315
Crimp TypeHexagonal, Indent, Square


Applications

  • Energy: Solar/Wind farm cable connections

  • Transportation: EV battery terminals, rail jumpers

  • Industrial: Motor connections, switchgear links

  • Telecom: Grounding system interconnects

  • Construction: Building power distribution,

FAQ :

1. What materials do you use for terminal connectors?

  • High-conductivity copper (C11000, CDA 101) for optimal electrical performance

  • Aluminum alloys (6061-T6, 1100) for lightweight applications

  • Optional tin/silver/nickel plating for corrosion resistance

2. What’s the advantage of forged terminals vs. stamped terminals?

  • Superior mechanical strength (withstands higher pull forces)

  • Denser grain structure for better conductivity and fatigue resistance

  • Longer service life in high-vibration environments

3. Can you customize terminals for specific cable sizes?

  • Cable range: 4AWG to 500MCM

4. How do you ensure crimp reliability?

  • Precision tooling for uniform compression

  • Pull-force testing on every production batch

  • Cross-section analysis to verify gas-tight connections

5. What plating options do you offer?

Plating TypeThicknessKey Benefit
Tin3-8μmCost-effective oxidation protection
Silver5-10μmBest conductivity for high-current applications
Nickel5-15μmExtreme corrosion resistance


7. What’s your lead time for custom orders?

  • Mass production: 4-6weeks (depends on order volume)

Customer Commitment

We strive to deliver exceptional products and services, ensuring that every fitting meets the highest standards of quality and reliability. Choose us for your carbon steel forged pipe fitting needs and experience the difference in secure connections.

Quality Professional Custom Forged & Crimped Terminal Connectors For Cable/Wire Connections for sale
Send your message to this supplier
 
*From:
*To: Qingdao Sande Technology Co., LTD
*Subject:
*Message:
Characters Remaining: (0/3000)
 
Inquiry Cart 0