Heavy Carbon Steel Forgings For Overhead Conveyors - Custom Trolley Wheels And Accessories

Heavy carbon steel forgings for overhead conveyors - custom trolley wheels and accessories

Premium Forged Components for Demanding Conveyor Systems

We specialize in manufacturing heavy-duty carbon steel forgings designed specifically for overhead conveyor systems, including custom trolley wheels, axles, brackets, and wear-resistant accessories. Our forged components deliver unmatched strength and longevity in high-cycle industrial applications.

Technical Specifications

Product advantages :

1. Unmatched Strength & Durability

• High-Grade Carbon Steel (AISI 1045/4140/4340) – Superior tensile strength (850-1200 MPa) and impact resistance compared to cast or welded alternatives.

• Forged Grain Structure – Enhanced fatigue life with 30% longer service in high-cycle applications.

• Hardened Wear Surfaces – Optional induction hardening (up to 55 HRC) for extreme abrasion resistance.

2. Precision Engineering for Optimal Performance

• ±0.1mm Tolerance Control – Ensures smooth engagement with tracks and sprockets, reducing vibration and noise.

• Custom Groove Profiles – V-groove, flat, or crowned designs to match your conveyor system perfectly.

• Dynamic Load Testing – Each batch validated for 4:1 safety factors under real-world conditions.

3. Customization for Every Need

• Tailored Dimensions – Wheel diameters (50-500mm), bore sizes, and flange configurations.

• Special Attachments – Lugs, bearing housings, or reinforced axles for unique applications.

• Material Flexibility – Alloy steel options for high-temperature (up to 300°C) or corrosive environments.

4. Surface Protection & Finish Options

• Anti-Corrosion Coatings – Zinc plating, nickel coating, or powder coating for harsh (humid/chemical) environments.

• Machined & Ground Finishes – Ready-to-install with precision-balanced rotation.

Product use :

1. Automotive Manufacturing

• Paint Shop Lines: Precision-forged trolley wheels ensure smooth movement of car bodies through coating processes.

• Assembly Lines: Heavy-duty wheels support chassis transport with zero deformation under 10+ ton loads.

2. Food & Beverage Processing

• Stainless-Steel Options: Corrosion-resistant forged wheels for washdown environments (FDA-compliant).

• Packaging Lines: Low-friction V-groove wheels for high-speed bottling/conveying.

3. Warehousing & Logistics

• Sortation Systems: Custom flanged wheels for diverters and cross-belt conveyors.

• AS/RS (Automated Storage): Hardened wheels for 24/7 robotic shuttle operation.

4. Heavy Industry & Mining

• Bulk Material Handling: Reinforced forged wheels for ore/coal transport chains (20,000kg+ capacity).

• Foundries: Heat-treated alloy wheels withstand 300°C+ temperatures near furnaces.

5. Specialized Applications

• Airport Baggage Handling: Balanced wheels for noise reduction in passenger terminals.

• Agricultural Machinery: Sealed-bearing wheels for grain silo conveyors.

Why Choose Us?

• ISO 9001 Certified with full traceability.
• Fast Prototyping – 15-day sample lead time.
• Logistics - Support for sea and air transport.

Request a Quote : Submit your load specs, drawings, or samples for a tailored solution!

Qingdao Sande Technology Co., Ltd. is located in Qingdao. We are specialized in manufacturing forging, CNC machining and various surface treatments. We have over 16 years of experience.
We have a professional and experienced team of engineers, advanced production and testing equipment, a powerful quality control system, and professional customer service... We will offer professional services, high-quality products and favorable prices. We sincerely welcome domestic and foreign customers to cooperate with us!