Custom Forged Carbon Steel Excavator Gasket Forging Parts

Custom Forged Carbon Steel Excavator Gasket Forging Parts

1. Product Overview

The excavator gasket forgings are precision-engineered components designed to provide a high-strength, wear-resistant sealing interface in heavy-duty excavator systems. Made from high-quality carbon steel, these custom forgings ensure durability, leak-proof performance, and long service life under extreme mechanical and environmental conditions.

2. Material & Manufacturing Process

• Material : High-grade carbon steel (e.g., 1045, 4140, or custom alloy steel)

• Process : Hot forging for superior structural integrity and fatigue resistance.

• Heat Treatment : Quenching & tempering for optimal hardness (HRC 35-50, depending on application).

• Machining : CNC precision machining for tight tolerances (±0.05 mm critical surfaces).

• Surface Treatment : Optional coatings (zinc plating, black oxide, or powder coating) for corrosion resistance.

3. Key Features & Advantages

✔ High Load-Bearing Capacity – Withstands extreme pressure and vibration.
✔ Customizable Designs – Tailored to fit specific excavator models (Komatsu, Caterpillar, Hitachi, etc.).
✔ Leak-Proof Performance – Ensures a tight seal in hydraulic and engine systems.
✔ Superior Wear Resistance – Long-lasting even in abrasive environments.
✔ Cost-Effective – Forging process reduces material waste and enhances strength.

4. Technical Specifications

• Tensile Strength : 600–850 MPa (varies by material grade)

• Yield Strength : 350–550 MPa

• Hardness : 35–50 HRC (adjustable per requirements)

• Dimensional Tolerance : ±0.1 mm (standard), ±0.05 mm (precision-machined)

• Weight Range : 0.2–10 kg (custom sizes available)

5. Quality Assurance & Certifications

• ISO 9001 : 2015 Certified manufacturing.

• Material Traceability – Mill test reports available.

• Dimensional & Hardness Testing – 100% inspection for critical dimensions.

• NDT Testing – Ultrasonic or magnetic particle inspection upon request.

6. Packaging & Shipping

• Standard Packaging: Rust-proof oil + vacuum sealing + wooden crates.

• Export Packaging: Custom labeling, palletization for bulk orders.

• Lead Time: 15–30 days (depending on order volume).

Contact Us Today for CAD drawings, material certifications, and bulk order quotes!

(Note: Specifications can be adjusted based on application requirements.)

Qingdao Sande Technology Co., Ltd. is located in Qingdao. We are specialized in manufacturing forging, CNC machining and various surface treatments. We have over 16 years of experience.
We have a professional and experienced team of engineers, advanced production and testing equipment, a powerful quality control system, and professional customer service... We will offer professional services, high-quality products and favorable prices. We sincerely welcome domestic and foreign customers to cooperate with us!