3 4 5 Axis Aluminum Extruded Battery Housing CNC Milling Data Terminal Enclosure

3 4 5 axis Aluminum Extruded Battery Housing CNC Milling Data Terminal Enclosure

Product Overview:

This Aluminum Extruded Battery Housing with 3/4/5-Axis CNC Milling is engineered for data terminal enclosures, combining lightweight durability with precision manufacturing. Leveraging advanced multi-axis CNC milling, it offers complex geometries, tight tolerances, and superior thermal management for critical battery systems.

Material Advantages:
Lightweight: Aluminum reduces overall device weight by 30% vs. steel, enhancing portability.
High Thermal Conductivity: Efficiently dissipates battery heat (167 W/m·K), extending battery life.
Corrosion Resistance: Anodized surface prevents oxidation in harsh environments.
EMI/RFI Shielding: Aluminum’s conductivity blocks electromagnetic interference.

Manufacturing Process:
3-Axis CNC Milling: Ideal for flat surfaces and simple geometries (e.g., base plates).
4-Axis CNC Milling: Adds rotational capability for side-machining complex features (e.g., cable ports).
5-Axis CNC Milling: Enables simultaneous multi-angle machining for intricate designs (e.g., curved cooling fins).
Extrusion: Creates uniform cross-sections with internal ribs for structural reinforcement.

Design Features:
Custom Cooling Channels: Optimized airflow paths prevent thermal buildup.
Integrated Mounting Points: Pre-machined holes and threaded inserts for easy assembly.
Precision Tolerances: Achieves ±0.02mm for critical dimensions, ensuring seamless battery integration.
Waterproof Options: IP67/IP68 seals available via CNC-machined grooves for outdoor applications.

Manufacturing Specifications:

Performance Benefits:
Thermal Efficiency: Maintains battery temps ≤60°C under full load, extending lifespan by 20%.
Impact Resistance: Withstands 500N of force without deformation (per MIL-STD-810G).
Weight Savings: Reduces enclosure weight by up to 40% vs. traditional steel designs.

Surface Finishes:
Anodizing: Type II (decorative) or Type III (hard coat) for enhanced durability.
Powder Coating: Textured/metallic finishes in RAL-certified colors.
Silk Screening: Custom logos or warning labels.

Applications:
Telecom: Outdoor base stations and 5G nodes.
Renewable Energy: Solar/wind energy storage systems.
Transportation: Electric vehicles, drones, and railway systems.
Industrial IoT: Harsh environment monitoring devices.

Customization Options:
Shape: Rectangular, cylindrical, or custom profiles.
Features: Threaded inserts, EMI gaskets, or heat sinks.
Color: Match corporate branding (e.g., Pantone colors).
Accessories: Integrated handles, hinges, or latches.

Why Consider Us?

1. No mold fees for aluminum profiles – We cover these costs to reduce your expenses.

2. No welding fixture charges – Another way we help you save.

3. Combining different Producing Technology – Outsource Aluminium Profile, Shaped Metal, Metal Casting materials and MIM materials, then CNC machining to lower the unit price.

4. One-Stop Factory – Our factory, certified with ISO9001 and IATF16949, offers one-stop services including laser cutting, bending, stamping, CNC machining, sheet metal working, welding and assembling, ensuring stable quality control.

Suzhou Polestar Metal Products Co., Ltd. Your Trusted One-Stop Metal Manufacturing Partner!

At Polestar Metal, we specialize in precision metal fabrication with a comprehensive range of advanced manufacturing capabilities. Equipped with 40+ CNC machining centers (3-axis & 4-axis), Laser cutting, wire cutting equipment, gantry mills, CNC lathes, milling machines, and multi-tasking turn-mill centers, we deliver high-accuracy components tailored to your needs.

Our expertise extends to sheet metal fabrication , including stamping, bending, welding (manual & robotic), sandblasting, and post-processing, ensuring a seamless production process from raw material to finished assembly. Industries We Serve: Industrial Machinery, Communication Equipment, Aerospace & Aviation, Medical & Rehabilitation Devices, Motorcycle & Bicycle Components, Outdoor & Sporting Goods and other areas.

Committed to ISO 9001 quality standards , we utilize state-of-the-art inspection tools to guarantee superior product quality and reliability. Our dedication to customer satisfaction has earned us global recognition , making us a preferred partner for clients worldwide.

Partner with Polestar Metal, Where precision meets excellence! Welcome to contact us with your requirements, and let us provide you with an exceptional custom metalworking experience.