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1400×1400×1100 mm Drop Bottom Fast 650 Degree Celsius Aluminum T6 Heat Treatment Furnace Quenching Solutioning

Categories Heat Treatment Furnace
Brand Name: WONDERY
Model Number: RT2-110-6
Certification: CE
Place of Origin: Jiangsu,China(Mainland)
MOQ: 1 Set/Sets
Price: TO BE ENGOTIATED
Payment Terms: L/C, T/T
Supply Ability: 200 Set/Sets per Year
Delivery Time: 60 working days
Packaging Details: wooden case suitable for sea transportataion or nude package
Rated heating power: 110kW
Rated temperature: 650℃ w
Power supply: 380V, 3-phase, 50Hz
Effective working size of furnace muffle tank: 1400×1400×1100 mm (L,W,H)
name: quenching solutioning furnace
Heat Treatment Process: T6
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1400×1400×1100 mm Drop Bottom Fast 650 Degree Celsius Aluminum T6 Heat Treatment Furnace Quenching Solutioning


1400×1400×1100 mm Drop Bottom Fast 650 Degree Celcius Aluminum T6 Heat

Treatment Furnace Quenching Solutioning


1.Application

Aluminum alloy solid solution and quenching heat treatment resistance furnace is a periodic operation type

resistance furnace, mainly used for rapid quenching and solution treatment of aluminum alloy parts.

The workpiece of this furnace adopts hanging operation, with good thermal circulation and relatively uniform

temperature.

After heating and insulation, the workpiece can quickly drop from the furnace into the water pool quenching

medium within 10 seconds, and the quenching treatment quality is high.

The temperature control system adopts PID zero-crossing triggered thyristor and Japan Shimaden intelligent

SR13 programmable meter to control the temperature . The furnace has good stability and adopts paperless

recorder to automatically record the temperature and over-temperature alarm dual control to ensure that the

workpiece does not overheat.

The mechanical transmission parts of the electric quenching furnace adopt interlocking control and operation.


2.Main Technical Parameters

No.ItemTechnical Parameters
1Rated power110KW±5% (1-100% adjustable power)
2Rated voltage380V Phase: 3P Frequency: 50HZ
3Rated temperature650 ℃
4Temperature control methodSCR, PID regulator, Japanese electric meter temperature control, with 485 communication interface and 10.1-inch touch screen. The touch screen can record historical data, store process, export to U disk, take screenshots, etc., with over-temperature alarm.
5Number of heating zones1 zone
6Connection methodY
7Furnace temperature uniformity± 5℃
8Temperature control accuracy± 1℃
9Inner dimensions of basket1400×1400×1100 mm
10Quenching drop time≤ 10 seconds
11Empty furnace heating time≤ 1h
12Temperature control accuracy of instrument≤ 10KW
13Circulation fan power7.5KW 4-pole variable frequency fan 1 set
14Charge lifting motor2 ton double speed winch, up 10m/min, down 20m/min; lifting speed is 10/20 meters per minute, equipped with a dual-speed motor, an electromagnetic brake, a dual-speed electric control box, and a 20-meter steel wire rope with a diameter of 19.5mm.
15Temperature rise of furnace side outer wall≤ 35 ℃
16Loading capacity<1200Kg
17Furnace door clamping methodcylinder clamping
18Heating methodAll around resistance belt heating

3. Structure Introduction

The electric furnace T6 drop bottom structure consists of a heating furnace, a lifting mechanism, a

quenching mechanism,

a control system and other parts.


3.1Heating furnace

The heating furnace consists of an electric furnace body, a heating element, a hot air circulation device, a base

frame, and a furnace door.

Closing mechanism, etc.

The frame of the quenching furnace shell is welded with 10# channel steel (the spacing of the channel steel frame

is ≤800mm), and the thickness of the furnace shell steel plate is ≥ 4mm steel plate.


it can prevent the hot air flow of the circulating fan from scouring the furnace body fibers.

The top of the inner wall is welded with 3mm thick 1Cr18Ni9 heat-resistant stainless steel plate.


The hot air circulation device consists of a fan device and an air guide plate. The fan device is placed on the top

of the furnace body. The fan is made of 1Cr18Ni9Ti heat-resistant steel to form a centrifugal fan blade. Static

and dynamic balance are performed during manufacturing, and the blade and shaft connection is tightened with nuts.

The fan shaft is made of 1Cr18Ni9Ti material.


The base frame is used to place the furnace body and is welded with 16# large channel steel.

The furnace door and furnace shell are also made of 12# channel steel welded as the frame, the outer wall is also

made of

6mm steel plate, and the inner wall is made of 2mm thick 1Cr18Ni9. The inner lining also uses aluminum silicate

refractory

fiber needle-punched cotton as insulation and heat preservation material.


The solution T6 heat treatment furnace door and furnace body are sealed with a cylinder-compressed soft seal.

After the furnace

door is in place, the cylinder is used to push it upward and the fiber cotton is used to make a soft seal.

The material basket is made of 304 stainless steel square tube and 304 stainless steel profile.

Mobile water tank: The mobile quenching water tank is made of 5mm thick 304 stainless steel plate and large

channel steel welded and reinforced. The bottom frame is welded with 14# channel steel, and the water circulation

device is a 4KW hot water pump. An electric travel mechanism is installed under the mobile water tank, with 6 wheels

in 3 rows, and a reducer at the front to drive the wheels to move. Before the workpiece is taken out of the furnace,

it moves to the bottom of the furnace body by electric travel, and opens to the outside of the furnace body when

not in use. The water tank is equipped with a U-shaped heating pipe to heat the water tank, and is equipped with

an electronic control system to stabilize the water temperature.

Heating power: 45KW


3.2 Lifting mechanism

The lifting mechanism consists of a double-speed winch, a loading basket, a lifting chain, a rolling wheel, etc.

The winch is installed on one side of the base frame and adopts a low-speed ratio reducer with a self-locking

device to ensure that the charging frame can stay and slow down at any position to prevent the charging frame

from quickly hitting the quenching tank when it descends.


3.3 Control System

The temperature control system uses PID zero-crossing trigger thyristor and Japanese Shimaden smart meter

to control the temperature. A paperless recorder is used to record the temperature rise curve, and an over-temperature

alarm is set. Double control ensures that the workpiece does not overheat.


The mechanical transmission parts of the T6 drop bottom furnace adopt interlocking control, that is, when the furnace

door is slightly opened, the power supply of the ventilator device and the heating element is automatically cut off, and

the power supply of the lifting device is automatically restored; when the charging basket arrives at the specified

position of the furnace and the furnace door is closed, the power supply of the lifting device is automatically cut off;

the power supply of the ventilator device and the heating element can be connected only after the furnace door is

closed in place to prevent accidents caused by misoperation.


5. Supply Scope

No.ItemQuantity
1Heating and quenching furnace1 set
2lifting device1 set
3PID touch screen control system1 set
4thermocouple, compensation wire1 set
5trolley1 set
6stainless steel loading rack2 pcs
7stainless steel mobile water tank1 set
8basic drawing1 pc
9equipment general drawing1 pc
10electrical schematic1 pc
11electric furnace instruction manual1 pc

6.Main Components List

No.ItemName
1Temperature controllerJapan Shimaden Instruments
2Power RegulatorJiangsu Danxiang
3Resistance BandsBeijing Shougang
4Insulation MaterialsShandong Luyang Group
5Refractory MaterialsYixing, Jiangsu
6SteelTangshan Iron and Steel, Anshan Iron and Steel
7Stainless steel plateTISCO
8touchscreenMCGS, China
9ReducerJiangsu Yifan Transmission
10Two-speed winchShanghai Shenwei
Note: The above configuration can be changed to brands of equivalent level without noticing the customer due to component unavailability of current ones.

Quality 1400×1400×1100 mm Drop Bottom Fast 650 Degree Celsius Aluminum T6 Heat Treatment Furnace Quenching Solutioning for sale
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