High Strength Carbon Fiber Tube 25mm OD Round 3K Twill-Weave for UAV

High Strength Carbon Fiber Tube 25mm OD Round 3K Twill-Weave for UAV

Carbon fiber tubes, also known as carbon fiber pipes, carbon tubes, or carbon fiber tubes, are made by pre-impregnating carbon fiber composite materials into a polyphenylene vinylene resin and then heat-curing and extruding (twisting). During the manufacturing process, various profiles can be produced using different molds, such as carbon fiber round tubes, square tubes, sheets of different specifications, and other profiles. The production process can also include surface decoration with 3K wrapping.

The 3K Carbon Fiber Round Tube is a high-performance, lightweight tube made from premium 3K carbon fiber fabric, offering exceptional strength and stiffness. Its 3K twill or plain weave provides a sleek, professional appearance, making it ideal for both functional and aesthetic applications. With excellent resistance to corrosion, fatigue, and impact, it’s widely used in drones, RC models, robotics, sports equipment, and industrial machinery. Available in various diameters, wall thicknesses, and finishes (glossy, matte, or sanded), this tube is perfect for projects requiring high strength-to-weight performance. It combines durability, style, and advanced composite technology in one versatile solution.

• OD: 25mm (also acceptable with Customize from minimum 6mm to maximum 118mm)
• Surface: 3K twill weave (also acceptable with Customize for plain weave, glossy/matte)
• Thickness(optional): 1mm,2mm,3mm (also acceptable with Customize)
• Shapes: round tubes (also accept with Customize for Square tubes, hexagonal tubes, special-shaped tubes, etc.)

Features

Lightweight, high strength, corrosion resistance. Good dimensional stability, flame retardant, aesthetically pleasing, easy maintenance, UV resistant, not prone to aging, and other advantages.

Applications

They are used for stunt kites, 468 multi-axes, mechanical equipment, drones, plant protection machines, flying models, various tool rods/sports, and leisure products.

Composition

Roll wrapped tubing is manufactured using multiple layers of prepreg carbon fiber (and if noted, other) materials. In general, each layer is about 0.006 inches thick which means that a tube with a wall thickness of 0.060 inches will typically be composed of 9-10 individual layers of carbon fiber. The number of layers (plys) allows us to vary the orientation of the fibers throughout the thickness, creating a high performance, engineered product.

What are Carbon Fiber Tubes?

Definition and Basic Characteristics

Carbon fiber tubes (also known as carbon fiber rods if they are stiffer and heavier) are predominantly cylindrical structures made from carbon fibers implanted in a polymer matrix, oftentimes an epoxy resin. They are however also available in other shapes such as rectangular or hexagonal, to suit different structural and design requirements. The CFRP tubes distinguish themselves in the market due to the high strength-to-weight ratio; they have more strength and are much lighter compared to their basic counterparts - like steel and aluminum. The carbon fibers provide high tensile strength, usually on the order of 3.5 GPa (Gigapascals), while the polymer matrix binds them together and provides some rigidity to the fibers for strengthening. Carbon fiber tubes also have a density of about 1.6 g/cm³ compared to steel at 7.8 g/cm³ and aluminum at 2.7 g/cm³.

Comparison with Other Materials

Carbon fiber tubes differ considerably compared to other materials. For instance, compared to steel and aluminum, carbon fiber tubes weigh approximately 70% and 40% less respectively, while having equivalent or better strength—application-related increased efficiency and performance, as seen in industries such as aerospace and automotive. In addition to this, carbon fiber tubes don't corrode like steel rusts over time or aluminum corrodes when the conditions dictate so. The modulus of elasticity for carbon fiber is about 230 GPa as compared to 200 GPa in steel and 69 GPa in aluminum, thus it shows that the CFRP tubes are stiffer and have less tendency to deform.

As for their thermal properties, Carbon fiber tubes again outperform traditional materials in terms of their thermal properties. Carbon fiber has a lower coefficient of thermal expansion (CTE) compared to steel and aluminum; that is, it expands and contracts less when subjected to variations in temperature. This dimension stability is highly demanded in applications where precision is a central requirement, as in aerospace and sporting equipment of high performance. Besides, carbon fiber's thermal conductivity is lower than metals, which makes it an excellent choice for applications requiring thermal insulation.

Besides that, any carbon fiber tube has greater fatigue resistance compared with its metal equivalents. Metallic materials, especially steel, and aluminum, upon experiencing cycles of load application and removal, tend to form micro-cracks, which will eventually lead to failure. Carbon fiber will maintain its integrity for a longer period under cyclic loading, a benefit particularly in aircraft structure applications and automotive parts where long-term durability is essential.

Shanghai Lijin focuses on the Carbon Fiber industry and offers carbon fiber tubes, plates, and aluminum CNC services.

Being experienced in the carbon fiber applications for over 7 years, Shanghai Lijin manages customized production according to various industry standards. Shanghai Lijin started to keep in stock for some standard

sized and frequently ordered tubes and plates. This enables Shanghai Lijin to make prompt delivery. Not only

can Shanghai Lijin complete mass production orders in short period, we can even ship normal sample, prototype orders of Carbon Fiber Plate CNC parts in just SEVEN days after order confirmation when the

drawings are available. Shanghai Lijin is dedicated to solve any technical points during the production and new item developing to ensure the quality.

Carbon Fiber tube production is Shanghai Lijin’s core business and occupies 70% of our turnover.
The carbon fiber tubes Shanghai Lijin mainly produce is table-rolled and oven thermoset. The tubes can be Full Carbon or Carbon Fiber and Fiberglass composite, depending on the application, weight limit,mechanical

strength and surface requirement.Shanghai Lijin offers top quality ROUND carbon fiber tubes. The general OD tolerance we achieve is +/-0.10mm and it can be even +/-0.05mm after our special surface process.

The maximum length of the tube can be 5500mm.

Besides the traditional table-rolled carbon fiber tubes, Shanghai Lijin also offers REAL Filament wound carbon fiber tubes,which are widely used for mechanical strength like auto driving shaft, antennas, even for military

applications. The filament wound carbon tubes are wound at a certain angle like 30 or 45 degree. We invested the new production line from Jun 2013 and this increases Shanghai Lijin’s advantage in the carbon

fiber tube industry. There are just a few real filament wound carbon fiber tube manufacturers in domestic

China and we are one of them.
 

Since the rapid growth of UAV in the international market, instead of the standard plane like Phantom from DJI, RC fans are getting more interested in the customized multicopters. As carbon fiber is the most preferred

material for UAV, Carbon Fiber CNC parts demand is increasing. Shanghai Lijin sticks to offering OEM service for the international market, fine quality and prompt delivery.To ensure the thickness tolerance +/-0.10mm and minimum warp of the Carbon Fiber plates that are used for the cutting, Shanghai lijin execute high standard to

the plate production. For the normal thicknesses including 1.0mm, 1.2mm, 1.5mm, 2.0mm, 2.5mm, 3.0mm,
Shanghai Lijin keeps regular stock, to make sure the raw material will be available for cutting immediately when order is firmed.Experienced engineers are in Shanghai Lijin’s office ready to deal with different types of

drawings from customers. No matter the drawing formats are .DWG, .DXF that can be edited by AutoCAD

and used directly for production, 3D drawings like .IGS, or even draft drawings, our staff can do adjustment and change to customer’s idea. Our engineers are also good at English communication, Email and IM is easy

for them. Editing drawings for customers is FREE* of charge. Shanghai Lijin is having several professional CNC machines for carbon fiber cutting and drilling, with the capacity of cutting 20-50pcs standard full sized plate per day. The carbon fiber chassis general cutting tolerance Shanghai Lijin offer is +/-0.02mm. The

special designed cutting solution ensures the smoothness of the cutting edge.

‘Customers’ Persuit for Change, Lijin’s Motivation for Growth’, Shanghai Lijin takes customers’ demand for center, enhances the
customer satisfaction, and grows with customer.