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Bionic Anti-Slip Pad For Photovoltaic And Display Industries

Categories Scientific Lab Equipment
Brand Name: ZMSH
Place of Origin: China
MOQ: 25
Payment Terms: T/T
Delivery Time: 4-6weeks
Tribology: Tangential friction 0.8-1.2
Environmental: Operating temp: -40℃~150℃
Material Properties: Fluorosilicone base (FFKM/Viton® 260)
Durability: 1M cycles (ASTM D4541)
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Bionic Anti-Slip Pad For Photovoltaic And Display Industries

Product Overview


​Third-generation bio-inspired interface manipulation solution designed for semiconductor, display panel, and photovoltaic industries. Combines multi-scale micro-nano structural design with smart polymer materials to achieve dynamic friction-force balance of "high tangential friction - low normal adhesion".


Key Differentiators:

  • ±2μm motion control precision
  • Ra < 3nm surface finish
  • Zero pollution emission lifecycle
  • 1M cycles lifespan (wear rate <2%)

Customer Validation:

  • Installed in 50+ production lines globally
  • Failure rate <0.003‰ with 15-40% yield improvement



Technical Specifications & Differentiators


Advanced Tribological Performance


SpecificationTechnical RealizationIndustry Advantage
Tangential Friction CoefficientGradient micro-cone array (0.5N normal force: 0.92)300% higher than silicone
Normal Adhesion ForceSuperhydrophobic surface (contact angle >150°)85% reduction in adhesion risk
Vibration Damping3-layer gradient modulus structure92% vibration attenuation

Semiconductor Compatibility​


  • ​Process Window Extension: Operable in IPA vapor environment (5000 cycles with <5% friction coefficient drift)
  • ​Cleanroom Safety: SEMI S2 standard compliance (metal ion residue <5ppm)
  • ​ESD Protection: Surface resistance 10^6-10^9Ω



Application Solutions


Semiconductor Manufacturing​

  • ​Wafer Handling:High-speed transfer (30cm/s) with <±2μm positioning accuracy
  • Wafer Storage:12-month stability test at 85% RH (no adhesion failure)

Display Panel Industry​

  • OLED Roll-to-Roll:

Thickness variation compensation (+/-50μm)
Breakage rate reduced from 2.3/km to 0.15/km

  • Glass Substrate Handling:

Cutting fluid compatibility (IPA/SC-1 standards)
Residue <10ng/cm² (SEM verification)

Photovoltaic Sector​

  • ​Solar Cell Sorting:

0.1s braking response at 2.5m/s line speed
Fragmentation rate decreased from 1.2% to 0.18%

  • ​Bifacial Module Assembly:

AI-optimized pressure distribution for curved surfaces
Yield improvement from 92.1% to 98.7%




ZMSH Product display




Frequently Asked Questions (FAQ)


Q: Can it handle curved or irregular device shapes?
A: Absolutely. Our AI-powered adaptive design adjusts contact pressure dynamically. For example, in AR/VR micro-OLED assembly, it boosted yield by 6% by optimizing grip on 10mm-diameter curved displays – no special equipment required.


Q: Will it work in harsh cleanroom environments?
A:
Built for extremes. Our three-layer contamination control system (self-cleaning surface + low-VOC material + Class 10 manufacturing) ensures zero particle shedding. A solar client confirmed it survived 12 months in 85% humidity without adhesion issues.


Q:What about environmental sustainability?
A: Fully circular solution. The TPU material recovers 100% purity when recycled, and our closed-loop production emits minimal VOCs. It meets EU REACH and SEMI standards for eco-friendly manufacturing.


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