Sterile Ampoule Liquid Filler for Insulin Compact Design with high Dosing Accuracy

Sterile Ampoule Liquid Filler for Insulin Compact Design with high Dosing Accuracy

Designed specifically for insulin and other high-value biologics, this sterile ampoule filling machine combines precision engineering with pharmaceutical-grade compliance to meet the stringent demands of modern drug manufacturing. With a 0.5% dosing accuracy, it ensures consistent insulin dosage delivery, minimizing product waste and maximizing batch yield—critical for cost-sensitive and high-compliance markets like the Middle East, where diabetes prevalence exceeds 20%.

Key Features Delivering Tangible Value:

1. Ultra-Compact Design for Flexible Layouts
   • Optimized footprint (1.8m × 1.2m) suits small-batch production and cleanroom environments, ideal for regional pharmaceutical hubs in Dubai or Saudi Arabia seeking space-efficient solutions.
   • Modular structure allows integration with existing isolator or RABS systems for aseptic processing.
2. Zero-Contamination Guarantee
   • Full CIP/SIP (Clean-in-Place/Sterilize-in-Place) functionality reduces downtime between batches.
   • 316L stainless steel contact surfaces and FDA-compliant seals prevent leaching, ensuring compliance with WHO GMP and ISO 14644-1 Class 5 standards.
3. Adaptive Temperature Control
   • Patented cooling jackets maintain insulin at 2–8°C during filling, crucial for heat-sensitive biologics in Middle Eastern climates.
   • Real-time viscosity monitoring adjusts pump speeds to handle temperature-induced liquid variations.
4. Smart Production Analytics
   • HMI touchscreen tracks fill weight (2–500ml range), rejects under/overfilled ampoules, and generates audit-ready reports for FDA/EMA submissions.
   • OEE (Overall Equipment Effectiveness) dashboard identifies bottlenecks, boosting throughput to 26,000 ampoules/hour.

20ml ampoule filling machine sop Spec:

Why This Machine Outperforms Competitors?

• Seamless Scalability: Upgradeable from manual loading to robotic arm automation as production demands grow.
• Energy Efficiency: servo motors reduce power consumption by 30% versus traditional fillers.
• Material Savings: Peristaltic pump technology cuts insulin waste to <0.5ml per 100ml batch, saving ~$12,000 annually for mid-sized facilities.

Ideal For:

• Insulin manufacturers supplying GCC countries requiring halal-certified biologics.
• CDMOs handling cytotoxins or monoclonal antibodies needing isolator-compatible systems.
• Hospitals producing in-house sterile preparations under USP <797> guidelines.

Equip your facility with a sterile ampoule filling solution that bridges precision, compliance, and ROI—request a live demo today to validate performance with your specific insulin formulation.

Established in 2013, Suzhou Lingyao Pharmaceutical Equipment Co., Ltd. has a strong reputation for providing innovative and reliable solutions to meet the diverse needs of pharmaceutical companies. The company's product range includes a wide variety of equipment such as pharmaceutical filling machines, labeling & packaging machines, also include medical blister packagings and injection madical devices.

With a team of experienced engineers and technicians, Suzhou Lingyao Pharmaceutical Equipment Co., Ltd. provides customized solutions to meet the specific requirements of its customers. The company also offers excellent after-sales service and technical support to ensure customer satisfaction.

Overall, Suzhou Lingyao Pharmaceutical Equipment Co., Ltd. is known for its commitment to quality, innovation, and customer service in the pharmaceutical equipment industry.