Incoloy 825 Wire Nickel Chrome Alloy With High Temperature Stability

Incoloy 825 Wire Nickel Chrome Alloy With High Temperature Stability

Product Introduction

Incoloy 825 wire is a high-performance nickel based alloy wire with excellent corrosion resistance and high temperature stability, widely used in energy, chemical, marine engineering and other fields. Its chemical composition includes high levels of nickel (38% -46%), chromium (19.5% -23.5%), iron (balance), copper (1.5% -3.5%), and molybdenum (2.5% -3.5%), which endow Incoloy 825 wire with excellent corrosion resistance, especially in corrosive media such as chloride ions and hydrogen sulfide. Incoloy 825 wire maintains good mechanical properties at room temperature and high temperatures up to 550 ℃, with excellent oxidation resistance and non oxidative hot acid properties. Its typical applications include heating tubes, containers, baskets, and chains in sulfuric acid pickling plants, seawater cooling heat exchangers, marine product pipeline systems, acidic gas environment pipelines, and air heat exchangers in petroleum refining. The characteristics of Incoloy 825 wire make it an ideal material for handling high temperature, high pressure, and corrosive media.

Parameter

Specific Applications

Incoloy 825 Wire, as a high-performance nickel based alloy, has excellent corrosion resistance and good mechanical properties, and is widely used in multiple industrial fields. The following are its main application areas:

• In the field of petrochemicals:

1. Sulfuric acid pickling factory: used for manufacturing equipment such as heating tubes, containers, baskets, and chains, which need to work in high temperature and corrosive environments. Incoloy 825's corrosion resistance and high temperature stability make it an ideal choice.
2. Seawater cooling heat exchanger: used for manufacturing seawater cooling heat exchangers and marine product pipeline systems, capable of resisting corrosion from seawater and salt spray, ensuring long-term use of equipment.
3. Phosphoric acid production: used for manufacturing equipment such as heat exchangers, evaporators, washing, impregnation tubes, etc., which require operation in high temperature and corrosive environments. Incoloy 825's corrosion resistance and high temperature stability make it an ideal choice.
4. Petroleum refining: used to manufacture air heat exchangers to ensure long-term stable operation in high temperature and corrosive environments.

• oceanographic engineering:

1. Marine product pipeline system: used to manufacture marine product pipeline systems that can resist corrosion from seawater and ensure long-term stable operation of equipment.
2. Seawater cooling heat exchanger: Used for manufacturing seawater cooling heat exchangers that require operation in high temperature and corrosive environments, Incoloy 825's corrosion resistance and high-temperature stability make it an ideal choice.

• Food and pharmaceuticals:

1. Food processing equipment: used for manufacturing food processing equipment, such as evaporators, scrubbers, etc., to ensure long-term stable operation in high temperature and corrosive environments.
2. Pharmaceutical equipment: used to manufacture key components in pharmaceutical equipment, ensuring long-term stable operation in high temperature and corrosive environments.

• Other applications:

1. High pressure oxygen application: used for manufacturing flame-retardant alloys to ensure safety and stability in high-pressure oxygen environments.
2. Chemical process: Used for manufacturing various chemical equipment, such as reactors, storage tanks, etc., to ensure long-term stable operation in high temperature and corrosive environments.

Advantages and Characteristics

1. Corrosion resistance:Incoloy 825 has excellent corrosion resistance, especially in reducing and oxidizing media. It also has good tolerance to chemicals such as sulfuric acid, hydrochloric acid, and alkaline solutions in high-temperature environments.
2. Antioxidant activity:Incoloy 825 has good oxidation resistance in high temperature environments and can work for long periods of time at temperatures up to 550 ℃.
3. Mechanical properties:Incoloy 825 has high yield strength and tensile strength, with tensile strength ≥ 500 N/mm ² at room temperature, yield strength ≥ 220 N/mm ², and elongation ≥ 30%.It has good mechanical properties at room temperature and high temperatures up to 550 ℃.
4. Processing performance:Incoloy 825 has excellent processing performance and can be used for hot and cold processing, such as forging, rolling, bending, etc., making it easy to manufacture various complex shaped components.
5. Metallographic structure:Incoloy 825 has a face centered cubic lattice structure, and its chemical composition and appropriate heat treatment ensure that its corrosion resistance is not weakened by sensitization.

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Related Questions and Answers

What is the main difference between Incoloy 825 wire and Incoloy 800 wire?
Incoloy 825 wire contains more nickel and copper, so it performs better in certain corrosive environments, while Incoloy 800 wire has better oxidation and carburizing resistance at high temperatures.

What is the antioxidant performance of Incoloy 825 wire?
Incoloy 825 wire has excellent oxidation resistance at high temperatures, and the stable oxide film formed on the surface can effectively prevent further invasion of oxygen, thereby protecting the alloy substrate from corrosion.

What is the tensile strength of Incoloy 825 wire?
The tensile strength of Incoloy 825 wire in the solid fusion state is 550 N/mm ², the yield strength is 220 N/mm ², and the elongation is 30%.

What are the applications of Incoloy 825 wire in chemical equipment?
Incoloy 825 wire is commonly used in the manufacturing of reactors, heat exchangers, evaporators, etc. in chemical equipment, which often need to withstand high temperatures and corrosive media.

What is the processing performance of Incoloy 825 wire?
Incoloy 825 wire has good plasticity and toughness, is easy to process and weld, and can be made into various shapes of components.

CHANGZHOU LIANGRU INTERNATIONAL TRADE CO., LTD.specialized in production of Resistance Heating Alloy, Nickel Chromium Alloy, Iron Chromium Aluminum Alloy, Nickel Aluminum Alloy, Manganin, Copper Nickel Alloy, thermocouple wire, pure nickel and other precision alloy materials in the form of round wire, ribbon wire, sheet, tape, strip, rod and plate.

CHANGZHOU LIANGRU INTERNATIONAL TRADE CO., LTD. company profile 

We’ve already got ISO9001 quality system certificate and approval of ISO14001 environmental protection system.

We own a complete set of advanced production flow of refining, cold reduction, drawing and heat treating etc. We also proudly have independent R&D capacity.

CHANGZHOU LIANGRU INTERNATIONAL TRADE CO., LTD. has accumulated lots of experiences over 20 years in this field. During 20 years, hundreds of management elites and high science and technology talents were employed.They participated in every walk of the company life, which make our company keep blooming and invincible in the competitive market.

Based on the principle of “first quality, sincere service”, our managing ideology is pursuing technology innovation and creating the top brand in the alloy field. We persist in Quality - the foundation of the survival. It is our forever ideology to serve you with full heart and soul. We committed to provide customers all over the world with high-quality, competitive products and perfect service.

Our products, such us nichrome wire, nichrome strip, fecral wire, fecral strip, thermocouple wire, nickel wire, nickel strip have been exported to Europe, USA, India, Southest Asia, South America,etc.

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