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152.4-355.6mm 16 Tons Hydraulic Open Co Cz Purlin Roll Forming Machine

Categories	CZ Purlin Roll Forming Machine
Brand Name:	ZTRFM
Model Number:	PURLIN
Certification:	CE,SGS
Place of Origin:	China
MOQ:	1 set
Price:	under discuss
Payment Terms:	L/C, T/T
Supply Ability:	30 sets per month
Delivery Time:	45 working days
Packaging Details:	Nude with anti coil coating and plastic cover
Roller Station:	18 Stations rollers to roll forming
Power Supplier:	380V
Thickness:	1.5-3.0mm
Size Change:	Automatic
Specification:	101.351.75m
Plc:	Delta
Color:	Client's Request
Line Speed:	Adjusted by Frequency Inverter
Forming Roller Stations:	20 Stations
Punching:	option
Production Capacity:	5-18m/min
Chains:	2
Forming Station:	18step+7steps
Transport Package:	1*20 GP Container
Hydraulic Motor:	5.5KW

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RFM Cold Rolling Forming Machinery

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152.4-355.6mm 16 Tons Hydraulic Open Co Cz Purlin Roll Forming Machine

152.4-355.6mm CZ Purlin Roll Forming Machine

CZ purlin is a new type of construction steel composed of two types of steel with similar cross-section shapes, and is often referred to as C purlin or Z purlin, which is usually called according to its shape characteristics and use in the industry.

Section shape: The section of C-shaped purlin is C-shaped, consisting of two parallel flange and a web connecting the flange; The section of Z-spurlin steel is Z-shaped, and there are also two flanges and a web, but the connection between the flange and the web is different, in a Z-shaped arrangement.

152.4-355.6mm CZ Purlin Roll Forming Machine

Finished version requirements

● Material: carbon steel, galvanized

● Material thickness: 1.5-3.5mm

● Thickness adjustment: servo motor control the roller up and down automatic adjustment, the side roller manual adjustment.

● Dimension adjustment: width and height automatic adjustment, cutting knife to replace the blade.

● C and Z adjustment: manually rotate the partial roller 180

Main components of the equipment

Main components of the equipment
NO.	Named	Unit	Quantity
1.	16 tons hydraulic open comachine with trolley, with shovel head and leveling	set	1
2.	Detection of buffer pit	set	1
3.	Forming host	set	1
4.	Hydraulic cut-off system	set	1
5.	PLC control system	set	1
6.	14 m automatic palletizing belt packing	set	1
7.	Accessory	set	1

Basic parameters of raw materials and products

Semifinished material	Hot rolled strip, cold rolled strip, galvanized strip Tensile strength 520MPa; yield strength 320MPa
Material	Q195,Q235, Q355,
Steel width	Maximum of 600mm according to the profile
File size	See Attached Table 1,2
Thick steel wall	1.5-3.5mm
Steel coil inner diameter	Φ508mm/Φ610mm
Steel coil outer diameter	Φ1200mm～Φ2100mm
Maximum volume weight	16吨
pipe range	6~14m
Speed	Max.40m/min
Length size tolerance	±1.5mm
R horn	R2-2.5mm

Schedule 1.C, section steel size table

C profile size(Inches)	C profile size (mm)	Thickness (Inches)	Thickness (mm)	C profile length(m)	Speed (m/min)
6×2.0×0.75	152.4×50.8×19.05	0.0598	1.51	6m	40
6×2.0×0.75	152.4×50.8×19.05	0.0747	1.9	6m	40
6×2.0×0.75	152.4×50.8×19.05	0.1046	2.66	6m	35
6×2.0×0.75	152.4×50.8×19.05	0.1345	3.5	6m	30
7×2.75×0.75	177.8×69.85×19.05	0.0598	1.51	7m	35
7×2.75×0.75	177.8×69.85×19.05	0.0747	1.9	7m	35
7×2.75×0.75	177.8×69.85×19.05	0.1345	3.5	7m	20
8×2.75×0.75	203.2×69.85×19.05	0.0598	1.51	8m	30
8×2.75×0.75	203.2×69.85×19.05	0.0747	1.9	6m	30
8×2.75×0.75	203.2×69.85×19.05	0.0747	1.9	8m	30
8×2.75×0.75	203.2×69.85×19.05	0.1046	2.66	8m	25
8×2.75×0.75	203.2×69.85×19.05	0.1345	3.5	8m	20
9×2.75×0.75	228.6×69.85×19.05	0.0598	1.51	9m	25
9×2.75×0.75	228.6×69.85×19.05	0.1345	3.5	9m	20
10×2.75×0.75	254×69.85×19.05	0.0598	1.51	10m	30
10×2.75×0.75	254×69.85×19.05	0.0747	1.9	10m	30
10×2.75×0.75	254×69.85×19.05	0.1046	2.66	10m	25
12×3.5×1.0	304.8×88.9×25.4	0.0747	1.9	12m	30
12×3.5×1.0	304.8×88.9×25.4	0.1046	2.66	12m	25
12×3.5×1.0	304.8×88.9×25.4	0.1345	3.5	12m	20
14×3.5×1.0	355.6×88.9×25.4	0.0747	1.9	14m	30
14×3.5×1.0	355.6×88.9×25.4	0.1046	2.66	14m	25
14×3.5×1.0	355.6×88.9×25.4	0.1345	3.5	14m	20

Schedule 2.Z, section steel size table

Z profile size(Inches)	Z profile size (mm)	Thickness (Inches)	Thickness (mm)	Z profile length(m)	Speed (m/min)
6×2.0×0.75	152.4×50.8×19.05	0.0598	1.51	6m	40
6×2.0×0.75	152.4×50.8×19.05	0.0747	1.9	6m	40
6×2.0×0.75	152.4×50.8×19.05	0.1046	2.66	6m	35
6×2.0×0.75	152.4×50.8×19.05	0.1345	3.5	6m	30
7×2.75×0.75	177.8×69.85×19.05	0.0598	1.51	7m	35
7×2.75×0.75	177.8×69.85×19.05	0.0747	1.9	7m	35
7×2.75×0.75	177.8×69.85×19.05	0.1046	2.66	7m	30
7×2.75×0.75	177.8×69.85×19.05	0.1345	3.5	7m	25
8×2.75×0.75	203.2×69.85×19.05	0.0598	1.51	8m	30
8×2.75×0.75	203.2×69.85×19.05	0.0747	1.9	8m	30
8×2.75×0.75	203.2×69.85×19.05	0.1046	2.66	8m	25
8×2.75×0.75	203.2×69.85×19.05	0.1345	3.5	8m	20
9×2.75×0.75	228.6×69.85×19.05	0.0598	1.51	9m	25
9×2.75×0.75	228.6×69.85×19.05	0.0747	1.9	9m	25
9×2.75×0.75	228.6×69.85×19.05	0.1046	2.66	9m	20
9×2.75×0.75	228.6×69.85×19.05	0.1345	3.5	9m	20
10×2.75×0.75	254×69.85×19.05	0.0598	1.51	10m	30
10×2.75×0.75	254×69.85×19.05	0.0747	1.9	10m	30
10×2.75×0.75	254×69.85×19.05	0.1046	2.66	10m	25
10×2.75×0.75	254×69.85×19.05	0.1345	3.5	10m	20
12×3.5×1.0	304.8×88.9×25.4	0.0747	1.9	12m	30
12×3.5×1.0	304.8×88.9×25.4	0.1046	2.66	12m	30
12×3.5×1.0	304.8×88.9×25.4	0.1345	3.5	12m	25
14×3.5×1.0	355.6×88.9×25.4	0.0747	1.9	14m	30
14×3.5×1.0	355.6×88.9×25.4	0.1046	2.66	14m	25
14×3.5×1.0	355.6×88.9×25.4	0.1345	3.5	14m	25

1. 16 ton hydraulic open comachine with trolley
1.	Bearing	16 t
2.	Install the inner diameter of the coil	508mm or 610mm
3.	The shaft of the open coder is tightened	Hydraulic tightening, tight range 480-530mm,610mm
4.	Maximum volume width	MAX 600mm
5.	Pressure arm	Pneumatic pressure arm, to ensure that the rolling material is not loose
6.	Sustain	With support
7.	Shovel head and calibration	Equipped with shovel head and leveling
2. Detection of buffer pit
1.	Detection of buffer pit	Function: Check the amount of materials to match the running speed of the whole device.
3. Forming host
1.	Material delivery and calibration	Feed material: feed roller and guide roller
1.	Material delivery and calibration	Flat roll: three up and four, a total of 7 rolls flat. Full solid shaft is heat treated and lathe.
2.	Forming	Equipment base: steel plate welding
		Equipment main engine structure: cast iron memorial arch, model 140
		Bearing cap and nut: chrome-plated
		Formed rows: 16 rows
		Roller material: Cr 12, CNC machining after heat treatment to HRC 58-60, fine turning
		Axis material:40Cr
		diameter of axle : 70/95mm
		Transmission mode: the gear box
		Speed: about20-40m/min
		*Main motor: 45 kw 2 sets, Siemens AC frequency conversion motor**
		Reducer: K-series
		*Size adjustment motor power: 21.5kw+2.2kw, Siemens servo motor V90**
		Roller clearance adjustment of different thickness: 8*0.75kw (according to the actual design)
		Straight: ensure the tness of finished product
		Hydraulic cut: tracking shear, 45 degrees torsion, no waste, one model, a pair of blades
		Cut-off the die material: Cr12 mov
		Cooling system: water cooling lubrication system, with water tank and pump, add filter screen at the water tank to prevent water debris from entering the water tank and burn the pump
		voltage: 460V,60hz,3ph,(According to customer requirements)

4. Hydraulic pressure system
1.	Work pattern	Hydraulic cut off
2.	Power	11 kw,Air cold
3.	Electromagnetic valve	Ward

5. The PLC control system
1.	PLC brand	Siemens brand
2.	Touch screen brand	Siemens brand
3.	Frequency transformer	Siemens brand
4.	Counter	OMRON
5.	low-voltage apparatus	By Siemens or Schneider
6.	Operating language	Chinese and English (support for customization of other languages)
7.	Control cabinet	A power cabinet, an operating console
8.	Function	You can set the order quantity, change the length and length and other equipment. Easy to operate, with the aviation plug is convenient for customers to install. Plus gateway remote.

Six, automatic stacking
1.	The length of the material	The longest is 14 meters
2.	Quantity	1 set
3.	Direction	Longitudinal direction, as shown in Fig
4.	Function	1. Automatic feeding and palletizing 2. After a small batch is completed, bundle it once with nylon band, and then move to another station. After several small batches are completed, then make a large bundle with steel band. You need to pack it twice!(For Type C, only)

Seven, accessories
No.	Name	Quantity
1	Position switch	2set
2	Hydraulic tubing	1 set
3	Electric relay	2 set
4	Tool case	1 set

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152.4-355.6mm 16 Tons Hydraulic Open Co Cz Purlin Roll Forming Machine

152.4-355.6mm 16 Tons Hydraulic Open Co Cz Purlin Roll Forming Machine

152.4-355.6mm 16 Tons Hydraulic Open Co Cz Purlin Roll Forming Machine

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152.4-355.6mm 16 Tons Hydraulic Open Co Cz Purlin Roll Forming Machine