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Electric Shuttle Type Rotomolding Machine For Large Water Tower

Categories Shuttle Rotomolding Machine
Brand Name: Tianyang Rotational Molding
Place of Origin: China
Model Number: ZJ-CS
Certification: CE
name: Shuttle Rotomolding Machine
Voltage: 380V 50/60HZ
Control System: SIEMENS PLC
Burner: Italy
mold: Aluminum alloy molds Steel plate molds
Control method: Fully automatic
Arm: L C Arms
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Electric Shuttle Type Rotomolding Machine For Large Water Tower


An automatic machine for producing large water tanks by rotational molding.


In the process of manufacturing large water storage tanks, the specific steps involved in the operation of a roto-molding machine are typically as follows:

1. Mold preparation
Clean the mold: Ensure that the interior and exterior of the mold are clean, avoiding any impurities that may affect the finished product.
Apply release agent: Apply release agent to the inner surface of the mold to facilitate the removal of the finished product.
2. Loading material
Add raw materials: Evenly distribute plastic pellets (usually polyethylene or other plastics) into the mold.
3. Heating and rotation
Heating station: Place the mold in the heating station and start the heating system.
Mold rotation: The mold rotates at a certain speed during heating to ensure that the plastic evenly melts and adheres to the inner surface of the mold.
4. Cooling
Transfer to the cooling station: After heating is complete, the mold is quickly transferred to the cooling station.
Cooling process: Cool the mold through air cooling or water cooling systems to help the plastic solidify and take shape.
5. Demolding
Open the mold: After cooling, open the mold and remove the finished water tank.
Inspect the finished product: Inspect the water tank quality to ensure there are no defects.
6. Post-processing
Remove burrs: If necessary, trim the finished product edges and remove excess plastic.
Marking and packaging: Mark and package the finished product, ready for shipment.
7. Quality control
Perform tests: Perform necessary quality tests on the water tank, such as capacity tests and sealing tests.
8. Cyclic operation
Prepare for the next round of production: Clean the mold and prepare for the next round of production, repeating the above process.
This process ensures the production efficiency and product quality of large water tanks.



Features:

● Available heat sources: natural gas, liquefied gas, or diesel - multiple options;

● Highly efficient insulated heating chamber, low energy consumption;

● Each arm operates independently, with no interference;

● Functional interlocks ensure safe and stable operation of the equipment;

● Real-time monitoring of heating chamber temperature to ensure product quality;

● Storage function for process recipes for easy production management;

● Comprehensive touch screen interface with easy-to-use functions;

● Built-in fault self-diagnosis function for easy maintenance;

● Remote fault diagnosis can be achieved;

● Fully automatic control system, easy to operate and time-saving, with high production efficiency.


Technical Parameters:

ParameterSpecification
nameShuttle roller molding machine
specification6000X6000
FuelNatural gas, diesel
Gas pressure10KPA
Oven-typeCircle
Methods of Mold HeatingHot air circulation
Arm Motor11KW
sub-shaft motor7.5KW
Small car motor3.7KW
Circulation Fan Motor2*11KW
Cooling fan2.2KW
Specifications of the burner500000 Card
Control systemSiemens
TypeAutomatic
Machine TypeMechanical drive
Raw materialLLDPE PVC HDPE
MouldAluminum alloy mold, steel mold
Arm2
Arm formTelescopic arm, L-arm customization



Customization:


Brand Name: Tianyang Rotational Molding
Place of Origin: China
Capacity: automate
Condition: New
Machine specification : custom
roto moulding Type: roto moulding

Mold shape:Aluminum alloy molds, steel plate molds
Water tower size: 500L-10000L


Support and Ser vices:

Our roto moulding Machine comes with comprehensive technical support and services to ensure that our clients experience minimal downtime and maximum productivity. Our dedicated team of experts is available to provide guidance on installation, operation, and maintenance to optimize the performance of your equipment. We provide troubleshooting assistance for any operational challenges you might encounter, ensuring that any issues are resolved promptly.
We offer regular maintenance services to keep your roto moulding Machine in peak condition. Our preventive maintenance programs are designed to detect and prevent potential issues before they can impact production. In the event of a breakdown, we have a rapid response protocol to provide immediate assistance and get your machine back up and running as quickly as possible.


Packing and Shipping:


The roto moulding Machine is securely packaged in a heavy-duty industrial-grade wooden crate, ensuring maximum protection during transit. The crate is constructed to withstand the rigors of international shipping, with reinforced corners and sturdy pallets for easy handling and movement. The machine is anchored inside the crate with strong bolts and wrapped in a protective film to prevent moisture, dust, and other contaminants from affecting the machinery. The crate's exterior is clearly labeled with handling instructions and product details for efficient identification and processing.

FAQ:


Q1: What types of products can the Tianyang Rotational Molding roto moulding Machine produce?
A1: This series of rotational molding machines is suitable for producing rotational molded products such as water tanks, fuel tanks, military boxes, insulated boxes, urea tanks, floats, automotive parts, water troughs, septic tanks, etc.

Q2: What materials are compatible with the Tianyang Rotational Molding roto moulding Machine?
A2: Our roto moulding machine is designed to work with a variety of thermoplastic materials such as PE (Polyethylene), PP (Polypropylene), PVC (Polyvinyl Chloride), PET (Polyethylene Terephthalate), and others. The machine's specifications can provide further details on material compatibility.
Q3: Can the Tianyang Rotational Molding roto moulding Machine handle different mold sizes?
A3: Yes, the machine is designed to accommodate molds of different sizes. It offers flexibility in terms of mold dimensions, allowing manufacturers to produce a diversified product range without the need for multiple machines.
Q4: How does the Tianyang Rotational Molding roto moulding Machine ensure product consistency and quality?
A4: Our roto moulding machine is equipped with advanced control systems that monitor and adjust the processing parameters to ensure consistent product quality. It maintains precise control over factors such as temperature, pressure, and molding time, which are crucial for the quality and repeatability of the final products.
Q5: What after-sales support does Tianyang Rotational Molding offer for the roto moulding Machine?
A5: Tianyang Rotational Molding provides comprehensive after-sales support including installation guidance, operational training, technical assistance, and maintenance services. Our team is dedicated to ensuring that our customers can maximize the productivity and lifespan of their roto moulding machines.

Q6: When did Tianyang Rotational Molding Machinery start manufacturing?

A6: Tianyang Rotational Moulding Technology Co., Ltd. has been manufacturing rotational moulding machines since 2006, with a history of 18 years.

Q7: Tianyang Rotational Moulding Machinery is mainly sold to where?

A8:The Tianyang Rotational Molding brand, originating from Zhejiang, is a leader in the field of roto moulding technology. Their state-of-the-art automa roto moulding machines are designed for efficiency and reliability, Tianyang automatic plastic molding machine exported to Europe, Spain, Romania, Russia, Southeast Asia Indonesia, Malaysia, Philippines, South Korea, Japan and other countries,


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