Good Quality Copper Rod Steel Yoke Complete Anode Assembly For
Aluminium Smelter
The copper rod steel yoke complete anode assembly for an aluminum
smelter is a crucial component in the aluminum production process.
Here's an in-depth look at this assembly:
I. Components of the anode assembly
- Copper rod: The copper rod serves as the electrical conductor in
the anode assembly. It provides a low-resistance path for the
electrical current to flow from the power source to the anode.
Copper is chosen for its excellent electrical conductivity.
- Steel yoke: The steel yoke provides mechanical support and
stability to the anode assembly. It is designed to hold the anode
in place and withstand the forces exerted during the aluminum
smelting process. The steel yoke is typically made of high-strength
steel to ensure durability.
- Anode: The anode is the part of the assembly that is immersed in
the electrolyte bath during aluminum smelting. It is usually made
of carbon or a carbon-based material, which reacts with the oxygen
in the alumina to form carbon dioxide. The anode gradually wears
down over time and needs to be replaced periodically.
II. Function of the anode assembly
The anode assembly plays a vital role in the electrolytic reduction
process of aluminum smelting. Here's how it works:
- Electrical conduction: The copper rod conducts electrical current
from the power source to the anode. The electrical current passes
through the electrolyte bath, causing the alumina to dissociate
into aluminum and oxygen.
- Mechanical support: The steel yoke holds the anode in place and
provides stability during the smelting process. It also helps to
distribute the weight of the anode evenly and prevent it from
sagging or breaking.
- Anode consumption: As the aluminum smelting process continues, the
anode is gradually consumed by the reaction with oxygen. The anode
assembly needs to be replaced periodically to ensure continuous
production.
III. Advantages of the copper rod steel yoke anode assembly
- High electrical conductivity: The copper rod provides excellent
electrical conductivity, ensuring efficient transfer of electrical
current to the anode. This helps to reduce energy consumption and
increase the productivity of the aluminum smelting process.
- Mechanical strength: The steel yoke offers high mechanical strength
and durability, enabling it to withstand the harsh conditions of
the aluminum smelting environment. It can handle the weight of the
anode and the forces exerted during the process without deformation
or failure.
- Long service life: The combination of copper rod and steel yoke
results in an anode assembly with a long service life. The
materials are selected for their resistance to corrosion and wear,
reducing the frequency of replacements and lowering maintenance
costs.
- Easy installation and replacement: The anode assembly is designed
for easy installation and replacement. The copper rod and steel
yoke can be quickly connected and disconnected, allowing for
efficient maintenance and downtime reduction.
IV. Manufacturing and quality control
The manufacturing of the copper rod steel yoke anode assembly
requires precision engineering and strict quality control. Here are
some of the key aspects:
- Material selection: High-quality copper and steel are selected
based on their electrical conductivity, mechanical strength, and
corrosion resistance. The materials are sourced from reliable
suppliers and undergo rigorous testing to ensure compliance with
industry standards.
- Manufacturing processes: The copper rod and steel yoke are
manufactured using advanced techniques such as extrusion, forging,
and machining. These processes ensure accurate dimensions, smooth
surfaces, and tight tolerances.
- Welding and assembly: The copper rod and steel yoke are welded
together using specialized welding techniques to ensure a strong
and reliable connection. The anode is then attached to the yoke
using appropriate fasteners or bonding methods.
- Quality control: The anode assembly undergoes extensive quality
control checks at various stages of manufacturing. These include
dimensional inspections, electrical conductivity tests, mechanical
strength tests, and corrosion resistance tests. Only assemblies
that meet the strict quality standards are released for use in
aluminum smelters.
In conclusion, the copper rod steel yoke complete anode assembly
for an aluminum smelter is a critical component that combines
electrical conductivity, mechanical strength, and durability. It
plays a vital role in the aluminum smelting process by providing
efficient electrical conduction, mechanical support, and anode
consumption. With proper manufacturing and quality control, this
assembly can ensure reliable and continuous production in aluminum
smelters.
Shaanxi Ruisen Metallic Composite Material Co., Ltd
(Xian Ruisen Clad Metal Material Co., Ltd.)
Location of factory: Xingping City, Shaanxi.China
Year of foundation: 1997
Number of employee: 300
company covers an area : 55,896 square meters
business:
▶ metal composite materials, annual production capacity is 10,000
tons
▶ cast steel, annual production capacity is 15,000 tons
▶ Welded structures. annual production capacity is 10000 pieces
Anode Assembly
Anode rods: aluminium or copper
Trasnsition joint inserts: bimetallic or trimetallic clads
Anode yoke: casting steel yokes or welding steel yokes
Material standards
Material standard: AS2074 C2.ASTM A 216 WCA ,GB11352
Welding standards:
Specification: BS EN ISO 15609-1, BS EN ISO 15614-1, BS EN ISO
15614-2
Qualification of welder: BS EN 287-1 , BS EN ISO 9606-2
Anode assembly for BELL BAY.
Completely produced by RUISEN team;
-Copper Rod;
-welding yoke;


Equipment list:
-Automatic sand processing line.
-Automatic molding production line.
-Automatic Fritction welding processing line.
-Two pouring lines.
-Three intermediate frequency electric furnaces.
-Steel claw/yoke heat treatment furnace.


