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NF25 PTC Ni-Fe Alloy Wire Valued in Automotive and Aerospace Electronics for Consistent Performance

Categories PTC Ni-Fe Alloy Wire
Brand Name: Senphus
Model Number: NF25
Certification: SGS, ISO9001
Place of Origin: Jiangsu, China
MOQ: 5 kg
Price: TBD
Payment Terms: T/T, D/P
Supply Ability: 30 Tons Per Day
Delivery Time: 3 days
Packaging Details: Packed with waterproof paper or weave bag, into pallets or wooden case. Special packaging requirements can also be accommodated.
Product name: PTC Ni-Fe Alloy Wire NF25
Material: Ni, Fe
Application: Applicable to various electric heaters
Diameter: 0.05 mm-8 mm
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NF25 PTC Ni-Fe Alloy Wire Valued in Automotive and Aerospace Electronics for Consistent Performance

NF25 PTC Ni-Fe Alloy Wire Valued in Automotive and Aerospace Electronics for Consistent Performance, Resistance 0.25


PTC (Positive Temperature Coefficient) Ni-Fe Alloy Ni60-65 is a nickel-iron alloy known for its distinctive property of increasing electrical resistance with temperature. This behavior makes it ideal for applications requiring temperature-sensitive electrical or thermal controls. The alloy contains 60–65% nickel, with the remainder primarily iron, and is engineered to provide high stability and predictable resistance characteristics.
Ni60-65 exhibits excellent corrosion resistance and mechanical durability, making it suitable for harsh environments. Its positive temperature coefficient allows for self-regulating heating applications, ensuring safety and energy efficiency in devices such as heating elements, circuit breakers, and temperature sensors. The material also sees usage in magnetic shielding due to its favorable permeability and low coercivity.
This alloy performs well over a broad temperature range and is easy to fabricate into various shapes, including wires and strips. Its consistent electrical performance, combined with environmental robustness, makes it a valuable material in industrial, automotive, and consumer electronics sectors, contributing to energy-efficient and reliable system designs.

Main Chemical Composition Wt.% NF25 PTC Ni-Fe Alloy%NiFe
Min60
Max65Bal.

Key features of the PTC Ni-Fe alloy NF25 include:

  1. Positive Temperature Coefficient (PTC):

Resistance increases predictably with rising temperature, enabling self-regulating heating and temperature control applications.​​​​

  1. Composition:

Comprises 60–65% nickel, with the remainder primarily iron, providing balanced electrical and thermal properties.

  1. Corrosion Resistance:

Exhibits excellent resistance to oxidation and corrosion, ensuring durability in harsh environments.

  1. Thermal Stability:

Performs reliably over a wide temperature range without significant degradation in properties.

  1. Electrical Properties:

Offers high and consistent resistivity, crucial for precision in temperature-sensitive applications.

  1. Magnetic Characteristics:

Low coercivity and favorable permeability make it suitable for magnetic shielding.

  1. Mechanical Durability:

Robust and resistant to mechanical wear, ideal for demanding industrial and automotive applications.

  1. Fabrication Flexibility:

Easily processed into various forms, such as wires, strips, or plates, for diverse applications.

  1. Energy Efficiency:

Self-regulating properties reduce energy consumption and enhance safety in electrical devices


Applications:

  • Heating Elements:

    • Used in self-regulating heating devices like underfloor heating systems, industrial heaters, and de-icing systems for aircraft and wind turbines.
  • Temperature Sensors:

    • Ideal for thermistors and temperature-sensing elements due to its predictable resistance-temperature relationship.
  • Circuit Protection:

    • Incorporated in circuit breakers and overcurrent protection devices, where resistance increases with temperature to prevent damage.
  • Magnetic Shielding:

    • Utilized in transformers, sensitive electronic devices, and MRI machines to shield against magnetic fields.
  • Automotive Applications:

    • Deployed in components like seat warmers, battery management systems, and temperature-controlled exhaust systems.
  • Consumer Electronics:

    • Used in thermostats, rechargeable battery packs, and electronic devices requiring precise temperature regulation.
  • Industrial Controls:

    • Plays a critical role in control systems for manufacturing, ensuring consistent heating or protection against overheating.
  • Energy Efficiency Systems:

    • Supports green energy applications, such as solar panel heating regulation and wind turbine de-icing, by optimizing energy use.

This alloy's unique combination of thermal, electrical, and mechanical properties enables its use in a wide range of industries, ensuring reliability and energy efficiency.


Resistance Values and Naming Conventions for PTC Ni-Fe Alloy Wires


Alloy brand20℃ ResistivityThe tolerance range
NF130.13±0.02
NF150.15±0.02
NF200.20±0.02
NF230.23±0.02
NF250.25±0.02
NF320.32±0.02
NF360.36±0.02
NF380.38±0.02
NF400.40±0.02
NF430.43±0.02
NF460.46±0.02
NF520.52±0.02
NF600.60±0.02

Chemical Composition of Different Models of PTC Ni-Fe Alloy Wire


Alloy brandChemical element
Ni %Fe %
NF1385-95Rest
NF1575-85Rest
NF2070-75Rest
NF2360-65Rest
NF2560-65Rest
NF3250-55Rest
NF3650-55Rest
NF3850-55Rest
NF4050-55Rest
NF4345-50Rest
NF4645-50Rest
NF5245-50Rest
NF6045-50Rest

Temperature Coefficients of Different Models of PTC Ni-Fe Alloy Wire


Alloy brand120℃ Temperature coefficient PPMThe tolerance range PPM
NF134200±300
NF154400±300
NF204500±300
NF234800±300
NF254600±300
NF324200±300
NF363800±300
NF384000±300
NF403800±300
NF433400±300
NF463200±300
NF523000±300
NF602500±300

Mechanical properties (tensile strength)


CategoryDiameter range
mm
Elongation rate
≥ %
Cold drawn wire0.05 > d < 0.1≥ 18
0.1 > d < 0.3≥ 20
0.3 > d < 0.5≥ 20
0.5 > d < 1.0≥ 20

Size (diameter)


Alloy CodeDiameter mm
WireRodWire rod
NF130.05-8.012-308-14
NF150.05-8.012-308-14
NF200.05-8.012-308-14
NF230.05-8.012-308-14
NF250.05-8.012-308-14
NF320.05-8.012-308-14
NF360.05-8.012-308-14
NF380.05-8.012-308-14
NF400.05-8.012-308-14
NF430.05-8.012-308-14
NF460.05-8.012-308-14
NF520.05-8.012-308-14
NF600.05-8.012-308-14

Support and Services:

1. Technical Consultation

2. Product Selection

3. Time Guarantee

4. Warranty and After-Sales Support


Q&A:

1. Can you provide free samples?

If the samples you need happen to be in stock, we can provide samples free of charge.

2. If we use custom products, will the price be higher?

Usually our prices are higher for special products, because it is related to production efficiency, but all prices depend on the quantity of the order.

3. What is the minimum quantity the customer can order?

If the stock of the required product is sufficient, we can provide a single copy as a sample, if the stock is insufficient, the minimum order quantity is 5kg.


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