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| Categories | PVC Drainage Pipe Extrusion Line |
|---|---|
| Brand Name: | Hypet |
| Model Number: | 40-250mm PVC Pipe Production Line with HYZS80/156 |
| Certification: | ISO9001,CE |
| Place of Origin: | China |
| MOQ: | 1set |
| Price: | USD 78500/set |
| Payment Terms: | L/C, T/T |
| Supply Ability: | 40-250mm PVC pipe making machine 50set per year |
| Delivery Time: | 45~75days |
| Packaging Details: | Standard Package for sea shipment |
| Company Info. |
| Shenzhen HYPET Co., Ltd. |
| Verified Supplier |
| View Contact Details |
| Product List |
40-250mm PVC Pipe Production Line with HYZS80/156 conic twin screw extruder with motor 55kw output 500kg/h
A. Speciality of PVC pipe line
| SN | Items | specification |
| Features | High output | 500kg/h, with high speed |
| High efficient | Stable quality, efficient operation make high qualified | |
| Energy saving | It can save energy 20-30% by machine and software. | |
| Intelligent AI control | PLC + HYPET software to control the operation automatically and save each formulation case. | |
| Machine information | Products | Hot and cold pipe |
| Raw material | PVC powder | |
| Output | 300-500kg/h | |
| Production Speed Max | 5m/min | |
| Products diameter range | 40-250mm | |
| Working condition | Electric power | 3-phase, 420v +/- 10% , 50Hz (others for option |
| Total power | 70kw for install power, actual running power:37kw | |
| Cooling water | ≤ 20°C; ≥0.3Mpa | |
| Compressed water | ﹥0.3m3/min, ﹤0.5Mpa | |
| Overall sizes ( L*W*H) | 24000* 1600*2500 mm | |
| Machine General explanation | Center height | 1000mm |
| Operation direction | From right to the left ( other can be for option ) | |
| Output | The output capacity varies with the materials and the operation conditions. | |
| Technology remarks | remains the right to improve the specification of the line, if there is any modification in the future, customer will not be informed |
B, Commercial items:
1, Main line parts:
| SN | Maini Items | Qty |
| 40-250mm PVC pipe line with ZS80/156 extruder | ||
| 1 | HYZS80/156 conic twin screw extruder | 1 set |
| 2 | Auto loader in spring type for the extruder | 1 set |
| 3 | Die head 40-63 | 1 set |
| 4 | Die head 75-110 | 1 set |
| 5 | Die head 160-250 | 1 set |
| 6 | Vacuum tank in 6m | 1 set |
| 7 | Spray cooling tank | 1 set |
| 8 | Haul off with 4 claw type, Servo motor type | 1 set |
| 9 | Planetary cutter with chamfering | 1 set |
| 10 | Stacker | 1 set |
C, Specification of the Machine
1 HYZS80/156 conic twin screw extruder
| SN | Parts name | Specification | Description |
| 1 | Extruder | Extruder model | HYZS-80/156 conic twin screw |
| Output | 450-550kg/h for pipe 250-330kg/h for profile or more | ||
| Center height | 1060mm | ||
| Dimension | 3700 x 1400 x 2750mm | ||
| Weight | 4100kg | ||
| 2 | Screw | Diameter | Ø80/156 mm |
| Material | 38CrMoAlA + special alloy | ||
| Finish | Nitrogen-filled (0.50~0.70mm depth) and polish | ||
| Rotate speed | 0~39 r/min | ||
| Core of the screw | Auto control for temperature (Oil cooling will be for option ) | ||
| 3 3 | Barrel | Barrel Structure | In two parts, front part will be with special alloy inserted. |
| Big Part of the barrel | 38CrMoAlA | ||
| Fron part of the barrel | SKD11 with heat treatment | ||
| Inside finish | Nitrogen-filled (0.50~0.70mm depth) | ||
| 4 | Temp/ pressure transducer | Quality | China famous brand |
| Structure | Separately senses both in pressure and temperature | ||
| Cable | High isolated cable line | ||
| Screen | Both in monitor or screen display | ||
| 5 | Heater and cooling fans | Heating control area | 4 zones |
| Heating way | Cast aluminum/ ceramics | ||
| Heating power | 32kW | ||
| Cooling system | Low-noisy barrel cooling fan | ||
| Cooling power | 0.55kw x1 set +0.37kw x 1 sets/Liquid cooling x 1 set | ||
| Water/oil cooling | One zone in front part for option | ||
| Heat isolating | Special isolating material and structure for energy saving. | ||
| 6 | HYPET Gear box | Housing material | Ductile iron |
| Gear material | 20CrMnTiA | ||
| Gear surface | Hardened and ground in high precision | ||
| Axis material | 40Cr | ||
| Temperature of oil | Controlled by two system, | ||
| Rubber sealer | Imported specal rubber sealer used | ||
| Bearings | Wih famous and reliable brand. |
| 7 | Twin screw Dosing feeder | Supplying material motor | 1.5 kW |
| Speed range | 1-50 RPM | ||
| Powder bridge | Anti powder bridge with high Caco3 | ||
| Inverter | Delta heavy loader type | ||
| 8 | Vacuum degas with selector | Vacuum degree | -0.04Mpa |
| Motor power | 3 kw | ||
| Vacuum tank | Easy to be clean | ||
Auto clean device | Air control auto Clean device for option. | ||
| 9 | Driving motor | AC motor power | 55 kW in Siemens brand |
| AC inverter controller | Delta in heavy type |
2 Auto loader in spring type for the extruder
| SN | Specification | Description |
| 1 | Pipe diameter | 141mm |
| 2 | Output capacity | 5 M3/h |
| 3 | Hopper volume | 200L |
| 4 | Motor power | 2.2 kw |
3 Die head in 1 pressure grade
| SN | Item | Description |
| 1 | Die head for 40-63 | For Ø40,Ø50,Ø63 pipe size with calibrators |
| 2 | Die head for 75-110 | For Ø75,Ø90,Ø110 pipe size with calibrators |
| 3 | Die head for 160-250 | For Ø160,Ø200,Ø250 pipe size with calibrators |
| 4 | Output for 40-63 | Max 90-150 kg/h |
| 5 | Output for 75-110 | Max 210-450 kg/h |
| 6 | Output for 160-250 | Max 480-500 kg/h |
| 7 | Thickness of the pipe | According to customer’s requirements |
| 8 | Die flow surface | Chrome coated and polished well |
| 9 | Material of die head | 40Cr with good heat treatment |
| 10 | Melt pressure/Temp | Equipped with melt press/Temp |
| 11 | Heater type | Ceramic heater with SS304 coating |
| 12 | Material of calibrating | Brass H65 and harden shining polish |
| 13 | Shining pipe device | Strong water cooling device in front of the calibrator |
4 Vacuum tank in 6,000 mm
| 1 | Vacuum tank | Material | Stainless steel 304 |
| Length | 1500+4500mm | ||
| Center height | 1000 mm | ||
| Dia. range | 40-250mm | ||
| No. of pipes | 1 pipes | ||
| Movable motor power | 0.75 kW | ||
| Moving range front & rear | 700 mm | ||
| Up and down adjustment | 100mm | ||
| Left and right adjustment | 50mm | ||
| Cover on the top | Aluminum alloy | ||
| 2 | Nozzle spry system | Number of Nozzles | 204 pcs |
| Water spray pipe numbers | 4 pieces | ||
| Nozzle type | Atomized intensive cooling | ||
| Spraying mouth | G1 | ||
| Pipe supporter | Fixed geared type supporter | ||
| 3 | Water temperature and level control | Water temperature control | Auto valve control |
| Water level control | Floating ball close loop system | ||
| Pressure safety | Safety valve installed |
| 4 | Water Filter | Filter | 2 sets in G2” with by pass way |
| Clean the filter | By pass line for cleaning the filter | ||
| Vacuum cyclone | Yes, with it | ||
| Silence function | Silence device | ||
| 5 | Vacuum pump | Vacuum pump motor power | 4 kW x 2 sets |
| Pump type | Round plate tech from Siemens | ||
| Others | Low noise | ||
| Vacuum suction nozzle | Two gate in each side of the tank | ||
| 6 | Water pump | Water input pipe size | G1” |
| Water output pipe size | G2” | ||
| Water pump motor power | 4 kw x 2 sets |
5 Spray cooling tank in 6,000 mm
| SN | Specification | Description |
| 1 | Pipe range | Ø40-250mm |
| 2 | Length of vacuum box | 6,000mm |
| 3 | Construction | Spraying method |
| 4 | Water pump power | 5.5 kw x 1 set |
| 5 | No.of nozzle | 168 pcs |
| 6 | No.of filter | 1 set |
| 7 | No. of bypass | 1 set |
| 8 | Water level control way | Float valve |
| 9 | Cover material | Aluminum alloy plate |
| 10 | Material | Stainless steel 304 |
| 11 | Water temperature control | Automatic regulating valve |
| 12 | Input pipe | G1” |
| 13 | Output pipe | G2” |
6 Haul off with 4 claws type
| Specification | Description |
| Pipe diameter | Ø40-250mm |
| Center height | 1000mm |
| Caterpillar number | 4 claws |
| Caterpillar distribution | Quadrilateral distribution |
| Top caterpillar control | Controlled by cylinder at each chain side |
| Cylinder number | 4 pcs |
| Bottom caterpillar control | Up down controlled by motor |
| Driving method | Driven by rubber block |
| Rubber block width | 74 mm |
| Effective traction length | 2000mm |
| Driving speed | 0.1-7 m/min |
| Gear box | Motor with strong helical gear box |
| Motor type | Servo motor |
| Motor power | 1.1 kw x 4 sets |
| Traction force | 30,000 N |
| Metering system | By encoder |
| Adjusting mode | Pneumatic |
| Press pressure on the pipe | Adjusted by pneumatic valves |
| Down caterpillar position | Fixed |
| Air pressure | 0.4-0.6Mpa |
7 Planetary cutter with chamfering
| Specification | Description |
| Pipe diameter range | Ø40-250mm |
| Cutting thickness | 25 mm |
| Cutting speed | 6 m/min |
| Blade shape | Chamfering |
| Cut way | Planetary |
| Feed way | Hydraulic |
| Clamp way | Aluminium |
| Follow mode | Pneumatic |
| Control system | PLC automatic control system |
8 Stacker
| SN | Parts name | Specification | Description |
| 1 | Stacker | Tilting table | Pneumatically operated |
| Nominal length | 4-5 mtrs | ||
| Pipe sizes | 40-250mm | ||
| Material of tripping chute | MS rigid structural steel |
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