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Anodizing Production Line With 8-12 Micro M Thickness For Aluminum Profiles

Categories Anodizing Production Line
Brand Name: MEI-AL
Model Number: APL-1500T
Place of Origin: CHINA
MOQ: 1set
Price: RMB12,000,000-16,000,000/set
Payment Terms: T/T
Supply Ability: 1500T/month
Delivery Time: 180-200days
Packaging Details: Export Stander Packing
Feautre: Recyclability
advantage: Minimal waste generation
Anodizing Film Thickness: 8-12µm
Max Profile Length: 6500mm
Colour: Silver Bronze Brown Black Champagne Gold
Tanks Inside Size: 8000*width*3500
Voltage: 380V~415v
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Anodizing Production Line With 8-12 Micro M Thickness For Aluminum Profiles

Anodizing Production Line with 8-12 micro m Thickness for Aluminum Profiles

一.Description

1.Anodizing extends the lifespan of aluminum products, reducing the need for frequent replacements and minimizing the consumption of raw materials.

2.Anodizing does not involve heavy metals or hazardous chemicals, unlike alternative surface treatments such as chrome plating.

3.Anodized aluminum can undergo the recycling process without significant degradation in quality, facilitating a closed-loop approach that reduces the demand for virgin aluminum, conserves energy, and minimizes waste generation.

二. Design Condition


1AlloyAluminium 6061 to 6063 or others
2Anodizing film thinkness10~ 12µm micron
3Average coverage area350m²/T (ton)
4Max aluminium profile length6500mm
5Extrusion ratio2.5kg/m²
6Working hour/m300d/m x 20h/d = 600h/m
7Racking systemThree fixtures /rack
8Racking operationManual
9Equipment Usage Rate0.9
10Power supplyAC 3phase 380v 50hz
11Control PowerAC220V 50Hz
12Water supply2kg/cm²·G
13Hot steam6kg/cm²·G
14Compressor air6kg/cm²·G

三, Process Tank

  1. Degreasing 【Free sulfuric acid 180±30 g/l】 1 Tank
  2. Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】 2 Tanks
  3. NeutralizationFree sulfuric acid180±20g/l】 1 Tank
  4. Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】 5 Tanks
  5. Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】 3 Tanks
  6. Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 3 Tank

四. Treatment Process:

  1. Degreasing
    (1) 6jig(rack)/ tank x 1 tank
    =6jig(rack)
    (2) treatment time: 2-5min
  2. Alkaline Etching
    (1) 6jig(rack) / tank x 2 tank
    =12jig(rack)
    (2) treatment time: 3-15min
  3. Neutralization
    (1) 6jig(rack) / tank x 1 tank
    =6jig(rack)
    (2) treatment time: 1-5min
  4. Anodizing
    (1) 3 jig(rack)/tank x 5tanks = 15jig(rack)
    (2) Current density: 130A/m²
    (3) Process time: 30min
    (4) Unprocess time: 10min
    (5) Total time 30+10=40min

(6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um

  1. Colour 1

1) Clour process: Mix Salts

2) Quantity:3 jig(rack)/tank x 1tanks = 3jig(rack)

3) Current density: 70A

4) Process time: 2-8min


6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2)
Quantity: 6jig(rack)/tank x 1 tank
3) Process time 10-15min


五. Design Parameter and Setting

1. Anodizing treatment area:
1) Each anodizing process tank need 40min ,where total jig(rack)/year:

( 3 rack x 5 tank x 60min/h) ÷40min x600 hour =13500jig(rack)

2) Design 50m²/jig(rack) . Where every tank is 100m²
3)
Area treatment/year : 13500jig(rack)x 50m² /jig =675000m²


2. Anodizing treatment weight:
Monthly output : 675000m²÷350m²/T*0.9=1735T≧1500T


3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

Power Rectifier : 15000A =3unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

Colour Rectifier : 8000A =3 unit


六. Process Chat


Discription for Un
1DeDegreasing
2RsRinsing
3HW RsHot Water Rinsing
4AEAlkaline Etching
5NeNeutralization
6AnAnodizing
7ClColoring
8SlSealing
9MUMaterial Unloading
10PcPacking


Quality Anodizing Production Line With 8-12 Micro M Thickness For Aluminum Profiles for sale
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