1-100T/H Double Tank Water Softener With FRP Materials Performance

The fully automatic water softener comes with a comprehensive automatic control system and can be customized as a single-tank or dual-tank system based on user requirements. The system operates automatically, with one tank in use while the other serves as a backup. When the operating tank reaches the set water production capacity, it automatically goes into regeneration mode, and the backup tank takes over the operation.

The entire softening system operates in a fully automatic mode, and it includes several stages of the softening tank process like running, backwashing, brine suction, ion exchange, forward flushing, and standby.

In the process of softening water, the raw water flows through the resin tank containing ion exchange resin that features an automatic control valve. In the resin tank, exchangeable ions Na+ in the resin undergo ion exchange with cations like Ca2+ and Mg2+ in the water. This exchange results in the water hardness of the softener outlet being ≤0.03mmol/L.

Once the system reaches the set flow rate, the controller automatically initiates the regeneration process. The process involves four major steps:

1. Backwashing: Water is directed upward through the bottom distributor to flush and loosen the resin bed. In this process, accumulated suspended particles from the resin surface are simultaneously removed.
2. Brine Suction Regeneration: Saturated brine solution diluted to a concentration of 5-8% is injected into the resin tank via a brine injector. The brine solution flows downward through the deactivated resin bed, regenerating the resin and restoring its original exchange capacity.
3. Exchange: The exchange process consists of two steps. In the first step, clean water with the same flow rate as the regeneration liquid is used to thoroughly regenerate any uninvolved brine through the resin bed. This step is called exchange. In the second step, the regeneration waste liquid in the resin pores is displaced from the resin bed.
4. Forward Flushing: The purpose of forward flushing is to completely remove the residual regeneration waste liquid from the resin bed and clean it until the water meets the required standards.

The automation level of our system is very high. This means that many of the functions are automated, which can save time and reduce human error.

In addition, our system boasts a stable water quality. This is important because it ensures that the water is safe and free of contaminants.

Furthermore, our system has a high efficiency. This means that it can effectively process water at a fast rate while maintaining its high quality.

Moreover, our system has low energy consumption. This is beneficial because it reduces our environmental impact and can help save on energy costs.

Lastly, our system has low operating costs. This can help save on overall expenses and make our system a cost-effective solution for water treatment.