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CNC Welding Machine Special for Industrial Sheet Metal Equipment

Categories Induction Brazing Machine
Brand Name: Star Power
Model Number: SP-9001
Certification: CU,ISO
Place of Origin: Guangdong, China
MOQ: 1 set
Price: Negotiable
Payment Terms: L/C, D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability: 100 Set/Sets per Month
Delivery Time: 1 month
Packaging Details: metal frame with film
Type: CNC Welding Machine
Power: 4 KW
Voltage: 220 V
The clamping way: pneuma-lock
Compressed air pressure: 0.2-1.0 MPa
Body size: 1400*1100*2000 mm
HS Code: 85159000
control method: Starart CNC system
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CNC Welding Machine Special for Industrial Sheet Metal Equipment

CNC Welding Machine Special for Industrial Sheet Metal Equipment


Operation of the CNC Welding Machine Special for Industrial Sheet Metal Equipment
  1. Preparations before Operation
    Inspect the Equipment
    Confirm that all components of the CNC welding machine are intact and undamaged, including the welding power supply, control system, welding head, fixtures, etc.
    Check if the electrical connections are normal and there are no loose phenomena.
    Ensure that the cooling system works properly and the coolant is sufficient.
    Prepare Welding Materials
    Preprocess the industrial sheet metal parts to be welded, such as cleaning, degreasing, and derusting, to ensure welding quality.
    Prepare suitable welding electrodes, welding wires and other materials, and ensure their quality and specifications meet the requirements.
    Set Parameters
    Set parameters such as welding current, voltage, welding speed, and pulse frequency through the CNC system according to the welding process requirements.
  2. Clamping Workpieces
    Place the preprocessed sheet metal parts on the workbench of the welding machine and fix them with special fixtures to ensure that the workpieces will not move or deform during the welding process.
    Adjust the position and angle of the workpieces to make them in the best welding position.
  3. Start the Equipment
    Turn on the power switch and start the CNC welding machine.
    Confirm that all systems of the equipment are operating normally and there are no abnormal alarm signals.
  4. Conduct Welding
    Operate through the CNC system to make the welding head weld according to the preset trajectory and parameters.
    During the welding process, closely observe the welding situation, such as weld formation and penetration depth. If there are any abnormalities, adjust the parameters or stop the welding in time.
  5. Completion of Welding
    After the welding is completed, turn off the welding power supply.
    Wait for the welding head to cool down, then loosen the fixture and take out the welded workpiece.
  6. Equipment Shutdown and Cleaning
    Turn off the main power supply of the equipment.
    Clean the welding slag, spatters and other debris on the workbench to keep the equipment clean.

Specifications:


Process termProcess introductionmachineMachine sizefloor spacepower
(Kw)
Length(m)Width(m)
Process 1Steel Coil Laser cuttingLaser cutter line12000x2600x1950mm172.645
Process 2Sheet welding for Saving MaterialStraight Seam Welding Machine1400x1100x2000mm1.41.10.4
Process 3Sheet Grinding for Saving MaterialSheet Grinding Machine2250x1550x1800mm2.31.63.2
Process 4Punching of water holeDeep throat Press machine/J21S-40T1500x1200x2000mm1.51.24
Process 5Punching for PrebendingDeep throat press machine/J21S-63T1700x1400x2200mm1.71.44
Process 6Press the water lineBending machine/30T-1600MM2600x1400x2000mm2.61.43
Process 7Bending of the sink baseBending machine/63T-2500MM2800X1700X2350MM2.81.75.5
Process 8Press arc & bottom cornerTwo-In-One Integrated Rolling Seam&Corner Pressing Machine1300x750x2000mm1.30.752.3
Process 9Welding for vertical seams and bottom cornerCNC Welding Special Machine1400x1100x2000mm1.41.10.4
Process 10Round corner Of vertical seams grinding (Inside)Grinding Machine For Round corner Of vertical seams2550x850x2200mm2.60.852.3
Process 11Repair the Panel's missing cornersCNC Welding Special Machine(for panel repair)1100x850x1450mm1.10.850.4
Process 12CNC Welding For Panel's Inner EdgeMulti-Axis CNC Welding Special Machine
(For panel's inner edge)
1700x1400x1600mm1.71.41.3
Process 13Grinding for the sink's panelGrinding machine (Abrasive belt type)2500x1400x1700mm2.51.43
Process 14Grinding for the sink's panel(mirror surface)Grinding machine3000x1400x1700mm31.43
Process 15Painting For Sink Bottom Back SideManual painting equipment2200X1800X1600mm2.21.84.5
Process 16Drying after PaintingDrying Oven13000X1000X1600mm13130
Total floor space(Includ spaced distance and transportation route):>65m(Length)x 10m(Width)

Process flowEquipment nameSpecific machine name
CuttingLaser cuttingCustomizable
Seam and corner pressingSeam and corner pressing machineSeam pressing machine, Corner pressing machine, Integrated seam and corner pressing machine
StampingStamping machinePunching of water hole,Punching of Prebending
BendingBending machineBending to form the bowl shape,
Press the water line
WeldingWelding machineCNC fillet welding machine, CNC corner mending welding machine, seam welding machine, CNC planar welding machine,
Press arc & bottom
corner,
Grinding and polishingGrinding and polishing machine
Automatic Grinding for the
sink's panel(Rough
Polishing),Automatic Grinding for the
sink's panel(Fine Polishing),
Round corner Of vertical
seams grinding (Inside)

Advantages:




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