High Wear Resistance Alloy For Hengrun 145-2 Flat Dies With Dia 1.0mm 1698 Holes

Introduction:

Shanbao Machinery founded in 1989, is a large-scale professional manufacturer of feed machinery fittings, integrating production, sales, and service. The headquarter is located at the new zone of Meishan Industrial Park, Sichuan, China. Covering an area of 40000sq.m with 3 plants for forging and casting, drilling and fine turning. We’re the only dies manufacturer who has own forging and casting factory in China, it means we can control the quality from the beginning.

We’re a professional feed spare designer and have 15 professional technicians, all the masters have more than 30 years experiences of production.

Flat Die is the key accessory of the extruder to produce aquatic feed, sinking feed, floating feed, and suspend feed.

What are the specific applications for each type of Flat Die design?

Long Cone Hole Design:

Suitable for feed formulas with high fiber content

Helps prevent clogging and ensure smooth discharge of the feed material

Short Cone Hole Design:

Ideal for feed formulas with average fiber and starch content

Provides a balanced expansion and discharge profile

Stepped Hole Design:

Suitable for feed formulas with varying particle sizes or densities

The stepped profile helps to accommodate the different expansion rates of the feed components.

Arc Hole Design:

Suitable for feed formulas with low starch content

The curved shape of the holes helps to create a more uniform expansion and distribution of the feed

Small Angle Deep Cone Design:

Ideal for feed formulas with high fiber content that are prone to clogging

The deep, narrow cone shape helps to maintain consistent flow and prevent blockages

Spherical Arc Design:

Suitable for feed formulas with low starch content

The spherical arc profile creates a gentler, more controlled expansion of the feed material

Big Angle Design:

Suitable for feed formulas with low expansion requirements

The larger angle of the holes helps to minimize over-expansion and maintain the desired feed shape and texture

By offering these diverse hole designs, Shanbao Machinery's flat dies can be tailored to the specific needs of various feed formulations, ensuring optimal performance, productivity, and end-product quality for their customers.

Application:

Production procedure:

Exhibition:

Founded in 1989 and with two subsidiaries, Sichuan Meishan Shanbao machine mould co., ltd is one large and professional feed machinery spare parts manufacturer with integration of production, sales and service.The headquarter is located at the new zone of Meishan industrial park Sichuan province ,China.

With the support of strong technical force, excellent equipment, complete testing instruments, and many years of practical experience and scientific research, so we can manufacture a series of parts and accessories for feed machinery use, including ring dies, flat dies,roller assembly, screw-head, screen-mesh,hammer, striking hammer-head, gear ring and so on, which are of application in feed industry, etc.

The key process of production is automated by using international advanced multi-station CNC gun drilling technology and vacuum heat treatment technology in 2001 and the company also expanded another new production line in 2012, which makes all process of production automated from drilling, pressure-reducing, chamfering. The company has 21 sets of four-axis CNC gun-drilling machine tools that equipped with large vertical vacuum furnace for quenching. Our fine products with good features, like good wearing resistance,highdegree of finishing,high cost performance.

The productivity of pellet feed by our ring die is up to 40 million tons per year.

In Dec. 2002, the company was awarded the certificate of ISO 9001:2008 that issued by China quality certification center. In Apr. 2003, the company acquired the licence of import and export qualification .

Our customer contains: Charoen Pokphand Group(CP), CJ Group(Korea), Purina Feed(USA),Tongwei Group,DaChan Food, Uni-President China, New-hope Liuhe Group and Sichuan Tequ Group, Te Qi Li Shi Group, Hunan TRS Group,Hunan Jiuding Group, Da Bei Nong Group, Huan Shan Group,Guangdong evergreen Group, CHIA TAI CONTI GROUP,, Guangdong Chia Tai Conti Group,Guangxi Rui Kang Group , Guangxi Liyuan Group, Fujian Huagang group and etc.

The company established the quality policies of customer satisfaction, integrity operation, first-class quality, technological innovation. and the essence of enterprise culture of "being realistic and dedicated", the concept "working with customers to make granules" was integrated into the production and service.

We also established service network covering the whole country, aim to provide better products and services for the majority of users.

Services outlets: Northeast office, Shandong office, Henan office, East China office, Hunan office, Guangdong office.