Heating Cooling SUS316L Pillow Plate 14mm Spot By Laser Welding

Chinese pillow plate jacket exchanger for falling film black liquor evaporator

Black Liquor

Black liquor is the waste liquor from the kraft pulping process after pulping is completed. It contains most of the original cooking inorganic elements and the degraded, dissolved wood substance. The latter includes acetic acid, formic acid, saccharinic acids, numerous other carboxylic acids (all as the sodium salts), dissolved hemicelluloses (especially xylans), methanol, and hundreds of other components. It is an extremely complex mixture. About 7 tons of black liquor at 15% solids (about 10% organic chemicals and 5% inorganic chemicals with a total solid is produced per ton of pulp. The black liquor must be concentrated to as high a solids content as possible before being burned in the recovery boiler to maximize the heat recovery. The viscosity rises rapidly with concentration above 50%, with softwood black liquors being more viscous than hardwood black liquors. Black liquor is usually fired at 65%–70% solids content.

EVAPORATOR EQUIPMENT

There are two basic types of evaporator equipment in service today for black liquor evaporation:

Rising Film Evaporators

Also referred to as a Long Tube Vertical (LTV) evaporator, this design has dominated the Industry for decades and remains a common sight in older mill operations.

Falling Film (FF) Evaporators

This evaporator design relies either on tubes or plates as heat transfer surfaces. Liquor is processed on the inside of the s intubular units but on the outside of the heat transfer surface in plate designs.

Comparison

Critical equipment for the chemical pulp mill

Black liquor evaporation is an essential part of the chemical recovery process as it significantly concentrates the dry solid matter in black liquor so that the liquor can be effectively combusted in recovery boiler. The water removed from the liquor can be segregated and processed so that it can be reused in the mill – reducing fresh water requirements, effluents, and saving money.

Evaporators and concentrators, with their lamella heating surfaces, are adept at processing the spent cooking liquors or mill effluents using the minimum amount of energy while maximizing product dry solids, plant availability, and condensate quality. The lamella heating surfaces are inherently non-scaling. This allows the use of various heat sources inside the lamella, allowing the mill to select the most energy-efficient process connection.

Our Facility and Certificate

Jiangsu Hanpu Mechanical Technology Co., Ltd. is a project engineering company jointly established by Jiangsu Zhongyi Environmental Technology Co., Ltd., FERREO A/S in Denmark, Shanghai Jiaotong University and Nanjing Kingreat Machinery Co., Ltd. The company's production base is located in the Huangqiao Industrial Zone of Taixing, covering an area of 300 acres. The companies involved are in the industry of new material, new energy, medicine, chemical, environmental protection, food, and beverage, etc.

The company has a national functional office and facilities as a scientific research bureau. The research center now has 5 doctor tutors, 8 professional engineers, 11 senior engineers, 42 engineers and 68 assistant engineers making it a leading specialized research bureau.

The company has various kinds of general (special) machinery devices including 480 sets and are the most developed working devices in the world such as: Toshiba CNC boring and milling machine imported from Japan, German Schiess CNC turning processing center, CNC fine plasma cutting machine imported from Germany, Laser cutting machine, CNC folding machine, CNC wire cutting and CNC shearing machine, etc.

The company's main projects include but are not limited to: MVR evaporation system, powder washing salt and vacuum salt production project, oil tank sludge cleaning project, landfill leachate treatment project, plant/animal oil processing production line, urban wastewater treatment project, various wastewater treatment projects, and CBD oil extraction production line. Technical support and transfer of API product technology package. The main products are centrifuge series, multi-effect and MVR evaporation and crystallization equipment, laser welding heat transfer board, lithium battery material mixing equipment, pressure vessel and titanium, zirconium, nickel, and other non-standard special equipment.

The company's sales network throughout the whole world, with a domestic sales market share of 50%, and exported to the United States, Canada, Germany, Spain, France, Switzerland, Sweden, Denmark, Australia, Brazil, Argentina, Chile, Colombia, Russia, Ukraine, Poland, Uzbekistan, Indonesia, Vietnam, Singapore, Malaysia, India, Japan, South Korea, Iran, South Africa, Nigeria, and Rwanda.

The company is an internationally competitive engineering company that integrates technical consulting, design, procurement, construction, installation and driving into one, providing engineering EPC general contract, project management, engineering supervision and other comprehensive, full-process services. The company is Committed to be the first and world-renowned technology and technology engineering company in Asia, providing cutting-edge technology and one-stop solutions for the world's industries.