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Categories | Customized PCB |
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Brand Name: | ONESEINE |
Model Number: | ONE-102 |
Certification: | ISO9001,ISO14001 |
Place of Origin: | Shenzhen,China |
MOQ: | 1pcs |
Price: | USD0.1-1000 |
Payment Terms: | T/T, Western Union |
Supply Ability: | 1000000000pcs/mon |
Delivery Time: | 5-8 working days |
Packaging Details: | Vacuun bag |
Finish: | Gold |
Layers: | 2 |
Surface Finish: | HASL, ENIG, OSP, Immersion Silver, Immersion Tin |
Min. Hole Size: | 0.2mm |
Pcbl Size: | 1100mm x 400mm |
Application: | Power Supply |
Copper Thickness: | 1-6oz |
Impedance Control: | Yes |
Minimum Trace Width: | 0.1mm |
Half Hole: | 1 |
Company Info. |
ONESEINE TECHNOLOGY CO.,LTD |
Verified Supplier |
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Product List |
Super Large Super Long FR4 PCB Manufacturer Factory In China
PCB Boards specification
Material:Fr4
Boards thickness:1.0
Number of Layer:1
Boards size:1050*350mm
Application: LED
Brand:oneseine
Let me provide some general information about super large PCBs:
Super large PCBs refer to printed circuit boards that are
significantly larger in size than typical consumer electronics
PCBs. These can range anywhere from 1-2 feet up to several meters
in length and width.
Some key characteristics of super large PCBs:
Material: They are most commonly fabricated using FR-4
fiberglass-reinforced epoxy laminate, which provides good
structural rigidity at large sizes.
Layer Count: Super large PCBs often have high layer counts,
sometimes 8-12 layers or more, to accommodate complex routing and
connectivity.
Component Density: Due to the massive size, component placement is
more spread out compared to smaller PCBs, with fewer components per
square inch.
Manufacturing: Producing these large boards requires specialized
equipment and processes, such as large format panel fabrication,
automated drilling/routing, and handling systems.
Applications: Super large PCBs are used in industrial machinery,
control systems, transportation equipment, renewable energy, and
other large-scale applications.
The key design considerations are managing signal integrity,
thermal management, mechanical rigidity, and manufacturability
across the expansive board real estate.
What are the typical size ranges for super large PCBs?
Small Super Large PCBs:
1-2 feet (30-60 cm) in length and width
Typical for smaller industrial equipment, transportation, or
renewable energy applications
Medium Super Large PCBs:
2-4 feet (60-120 cm) in length and width
Commonly used in larger industrial machinery, control panels, and
power distribution systems
Large Super Large PCBs:
4-8 feet (120-240 cm) in length and width
Found in very large industrial equipment, transportation vehicles,
and renewable energy platforms like wind turbines or solar arrays
Extreme Super Large PCBs:
8 feet (240 cm) and up in both length and width
Reserved for the most massive and complex applications like naval
vessels, railway equipment, or utility-scale renewable energy
infrastructure
The manufacturing process, material requirements, component
placement, and design challenges scale up significantly as the PCB
dimensions increase within these size ranges. Specialized
equipment, facilities, and engineering expertise are critical for
producing and deploying these super large printed circuit boards
effectively.
What materials are typically used for the PCB substrate and copper
layers in super large boards?
There are some key differences compared to standard sized PCBs:
Substrate Material:
The most common substrate material for super large PCBs is still
FR-4 fiberglass-reinforced epoxy laminate.
However, at very large sizes, the panel needs to have exceptional
dimensional stability and rigidity. This may require using thicker
and/or higher-quality FR-4 material.
Alternative substrates like polyimide or PTFE are sometimes used
when even greater dimensional stability is required.
Copper Layers:
Super large PCBs typically have a higher number of copper layers,
often 8-12 or more.
The copper foil thickness is also usually thicker, commonly 2-4 oz
copper, to provide sufficient current carrying capacity.
Specialized processes are used to laminate and bond the multiple
copper layers together without warping or delamination.
Fabrication Processes:
Specialized large-format PCB fabrication equipment is required,
including oversized drilling, routing, and plating machines.
Automated handling systems are critical to safely move and process
these massive PCB panels.
Enhanced quality control and inspection is needed to ensure uniform
performance across the entire board area.
Multi-up panel designs are common to maximize material utilization
during fabrication.
Material selection and fabrication techniques are critical for
ensuring the final super large PCB has the required structural
integrity, electrical performance, and manufacturability.
Consulting with experienced PCB fabricators is highly recommended
for these types of specialized boards.
Can you provide any examples of applications that require the use
of super large PCBs?
Absolutely, there are several key applications that commonly
utilize super large PCBs:
Industrial Automation and Machinery:
- Large control panels, motor drives, and other industrial
equipment can require PCBs up to 4-8 feet in size.
- These boards integrate power electronics, I/O, and control logic
for managing complex industrial processes.
Renewable Energy Systems:
- Solar and wind power generation platforms often use super large
PCBs, sometimes over 8 feet, to consolidate power conversion,
monitoring, and control functions.
- The large board size allows for efficient routing of high-current
electrical connections.
Transportation Vehicles:
- Rail cars, ships, aircraft, and other large vehicles may utilize
super large PCBs for central control, power distribution, and
sensor integration.
- The large board real estate provides flexibility for component
placement and interconnections.
Infrastructure and Utilities:
- Power substations, telecommunications hubs, and other
mission-critical infrastructure can require super large PCBs up to
several meters in size.
- These boards manage high-power electrical systems, data networks,
and monitoring/control functions.
Aerospace and Defense:
- Large avionics and defense electronics systems, such as radar
arrays or missile guidance, may leverage super large PCBs.
- The extended board size enables higher component density and
simplified wiring/cabling.
The specific size and design requirements vary greatly by
application, but the common thread is the need to consolidate
complex electrical and electronic functions onto a single,
super-sized PCB.
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