Integral Body Top Entry Ball Valve For Reducing External Leakage

Top Entry Ball Valve,Online Maintenance Easy,Integral Body Ball Valve,Online Replacement &Repair,Reduce external leakage

Design Data

Design standard: API 6D,DIN3357-1 , EN12516-1

Face to Face standard: API6D, ASME B16.10, DIN3202

Connecting Standard: ASME B 16.5, ASME B16.47, DIN 2543/4,ASME B 16.25

Test & Inspect Standard: API 6D ,API 598

Working Temperature: -196℃~610℃

Connection type: RF,RTJ,FF,BW.BSPT,NPT

Sour environment:NACE MR0175

Design Feature

1: Full bore or reduced bore
2: Integral body structure
3: Double Block & Bleed, Double isolation and bleed(DIB-1&DIB-2)
4: Fire safe design(API 607)
5: Blowout-proof system
6: Anti-static design
7: Self cavity relief
8: Fugitive emission testing(optional)

The ball is fixed by trunnion and stem for size 4” &smaller. Trunnion plate support for size 6” & larger

DOUBLE BLOCK & BLEED (DBB)

When the ball is in the closed position, each seat seals off the process medium independently at the same time between the up/down stream and body cavity, it allows bleeding the trapped cavity pressure (DBB) through drain and vent valve. The double block and bleed function make it possible to flush the valve under pressure and verify that the seat are sealing properly.

DOUBLE ISOLATION & BLEED (DIB)

Double piston effect seat, medium pressure, both upstream and downstream as well as in the body cavity, creates a resultant thrust that pushes the seat ring against the ball, valve with double piston effect seat rings require a cavity pressure relief to reduce the build-up of over pressure in the body cavity.

Fire safe design

Coosai ball valves ensures 100% pass of the fire safe test. As Coosai Ball valve applies two sealed design via O-ring seals and metal graphite spiral wound gasket. When the valve is on fire, non-metallic materials such as PTFE seat seals, gaskets ,O-ring seals,rubber etc will be damaged, meanwhile the outer layer of metal graphite spiral wound gasket provides a secondary seal. When the soft seat is burned, metal seat will automatically form a metal seal with ball under the urging of the spring which will effectively control the internal leakage and external leakage. Valve design fully accords with API 607, API 6FA, BS 6755, JB / T 6899 and other standards,

Blow-out proof stem:

The stem is made separately from the ball with integral T-type round shoulder, retained by bland .(other designs are Available on request)

Anti-static device:

Spring plus graphite type anti-static device are applied between the ball ,stem, gland Flange and body to keep the electrical Continuity between all the metallic components . And ensure the resistance lower than the most severe service requirement.

Grease injection device

For DN150 (NPS 6) & larger the stem and the valve seat are provided with a sealing grease injection device, For DN125 & smaller, we can provide the sealing grease injection device according to customer requirements. When the O-ring is damaged by accident, by injected sealant sealed to prevent the media through the valve seat ring and stem leaks.

Sealing Options

Soft seat: Metal to Metal O-Ring seal

Simple structure reliable sealing Applicable to particulate Reliable sealing low torque meet customers' high

wide application low cost. media conditions sealing reliability and low torque requirements

SQ41 Top entry ball valve

Material of major parts

Note: Major parts of the valve series and materials of sealing surface differs according to different working condition and customers’ special requirements.

SQ347 SQ347Top entry ball valve

External dimensions

Company Introduction

Coosai a specialized valve manufacturer which has 30 years’ experience in the design and manufacturing of quality engineered valves.

Coosai has a sound organization structure, professional technical capacity, advanced manufacturing and testing equipment, rigorous quality control system and well trained service staff. There is a real technical proficiency at Coosai with an organization to produce and supply valves according to any specific requirements the customer may ask.

Coosai workshops cover an area of 12000 square meters. Total registered asset is RMB 80 million. Besides ISO9001:2008 quality management and QC system, Coosai has the capability in offering varied products by virtue of over 100 sets large scale CNC lathes, testing equipment and computerized control valve testing and calibration bench. Nondestructive testing equipment include PT,UT,MT and RT are available.

Coosai produces quality Ball Valve, Gate valve, Globe valve and Check Valve, Knife gate valve and Segment Ball Valve, Control valves and Butterfly Valves. Valve size from 1/2”—60”,pressure from 150LB-2500LB,temperature range from -196ºC to 610 ºC, connected with manual, pneumatic, electric, hydraulic operator etc.

Coosai valves are CE PED 97/23/EEC, API 6D-0749, API6A-1199,API607 (fire safe) and TS certified. Coosai is Tier One supplier for SINOPEC and CNPC.

Coosai is dedicated to offering the best configuration and satisfy client’s expectations and their eventual commitments.

We look forward to meeting all distinguished clients and industry experts and sincerely welcome all your valuable inquiries.