Foundation Free Soil Cement Mixing Plant Ready Mix Plants Small Scale

Product Description:

The foundation-free mobile stabilized soil mixing plant is a piece of equipment designed to mix cement and stabilized soil, lime-stabilized soil, gravel-stabilized soil and other base-stabilized materials. This type of mixing plant offers great advantages, such as ease of transportation and storage due to its small working area, and it is suitable for relatively small-scale construction of railway, highway, bridges and other projects.

Clear Road Mobile Stabilized Soil Mixing Plant has a high output and low power consumption, making it very efficient and easy to operate. Customers can choose from a variety of options based on requirements, including 2 warehouses, 3 warehouses, 4 warehouses, or custom-made models.

Features:

The foundation-free mobile stabilized soil mixing plant adopts a compact design concept and reasonable layout which greatly reduces the equipment working area. It is suitable for the construction of various grade sub-bases such as roads, airports, and railways. With simple operation, installation, debugging, and easy maintenance, spare parts are carefully selected to make it cost-efective and maximize the economic benefit.

The weighing unit of the mixing plant adopts a high-sensitivity stainless steel pressure sensor. Compared with the traditional hinge sensor, it has less shaking, better stable signal and lower broken rate. In addition, the batching scale adopts the rear drive which is more accurate in weighing than the front drive. The natural loose edge of the working surface on the belt can reduce the impact of belt tension on the weighing sensor, thereby ensuring weighing signal more stable and accurate. Frequency speed conversion and professional computer results in more accurate measurement with timely and flexible compensation.Broken diagnosis alarm can maintain a safe and continuous production which maximizes the effectiveness of the equipment.Furthermore, the skirt belt is used to avoid the impact on the weighing sensor when the sidewall squeeze with the sand stones. This is to make sure that the data from the sensor is more real and effective, and the measurement is more accurate. Lastly, the company has obtained the belt weighing measurement technology qualification certification issued by the Technical Supervision Bureau.

The vertical cement silo has a structure that is compact with almost all the processes of stable soil production such as material storage, weighing, conveying, mixing, unloading and automatic control system. The machine operation interface is humanized and working performance is reliable, which can stably work in various terrible environments. The two-horizontal-shaft forcing mixer has strong continuous operation capability which provides a comprehensive mixing track with strong stirring movement and fast average mixing capability. Quadruple sealing design that prevents slurry leakage from the shaft head is highly efficient with less loss and easy to install and maitain.

The mobile water stabilization station has a high degree of automation, strong maneuverability, simple operation and good stablilty. The structure is solid while the space layout is compact and reasonable, which ensures flexibility and production capacity at the same time. It occupies very small area and is easy to move between sites, which greatly reduces the amount of basic engineering. It can be quickly transported to the construction site and assembled on site, and construction can be started without debugging.

Technical Parameters:

Specifications:

The main performance parameters of YWDJ600,500,400,300 foundation-free mobile stabilized soil mixing plant:

Parameter Model	YWDJ300	YWDJ400	YWDJ500	YWDJ600
Output Rate	300t/h	400t/h	500t/h	600t/h
Measurement Method	Computer Measurement	Computer Measurement	Computer Measurement	Computer Measurement
Adjustment method	Frequency	Frequency	Frequency	Frequency
Control Method	Automation	Automation	Automation	Automation
Weighing Accuracy(Aggregate)	±2%	±2%	±2%	±2%
Weighing Accuracy(Powder Material)	±0.5%	±0.5%	±0.5%	±0.5%
Monitor Rate	90KW	100KW	130KW	140KW
Total Weight	24t	24t	26t	26t
Total Power	90KW	100KW	130KW	140KW

YWDJ500-600YWDJ500-600 mobile stabilized soil mixing plant Sub-item configuration table

Number	Part Name		Specifications	quantity	place of origin	Remark
1	Complete machine		Rated production capacity:gravel sand 100~500t/h Total power:130KW Maximum particle size of mixing aggregate:60mm Aggregate measurement accuracy:±0.5-1% Powder measurement accuracy:±0.5-1% Assembly form:Detachable Working Area:27m*15m Configuration:4 hopper and 1 horizontal cement bin(with precipitator)			Aggregate hopper,the iron plate of the finished product silo adopts 5mm, the channel steel of the inclined belt conveyor adopts No. 18, the aggregate hopper and the legs of the mixer adopt 20 I beams, and the inclined belt adopts nylon belt. The tray is made of 200*200 I beam.
2	Aggregate Batching System	Aggregate hopper	8m³	4	Beian,Shandong	Hopper width:3200mm
		Vibrating equipment	1.1KW	4	Xinxiang,Henan
		Grid sieve	Reinforced sieve	4	Beian,Shandong
		Belt scale	Measurement accuracy ±0.5-1%	4	Beian,Shandong
		Belt scale roller	4KW	2	Zibo, Shandong
			5.5KW	2
		Pressure Sensor	150Kg	4	Bengbu, Anhui
		Belt scale idler	φ89×780	1set	Beian,Shandong
		Belt scale idler	φ89×740	1set	Beian,Shandong
3	Powder supply system	Powder bin	70—100T	1	Horizontal style
		Dust removal	Pulse bag	1	Beian,Shandong
		Gate valve	800×800	4	Beian,Shandong
		Gate valve handwheel	320	8	Beian,Shandong
		Screw conveyor	φ325×3600mm	2	Beian,Shandong
		Screw motor	7.5KW	2	Beian,Shandong
		Steel wire rope	φ6－10meters	1	Beian,Shandong
		Cloth bag	φ325	2	Beian,Shandong
		Screw electronic scale	Φ325×1400mm	1	Beian,Shandong
		Electronic weighing motor	4KW	1	Beian,Shandong
		High speed spiral	11KW 6.2meters	1	Jinan Mikosi
4	Control system	Control room		1		control method: computer control,
5	water supply system	Submersible pump	2.2KW	1	Zibo, Shandong	Water mode: frequency conversion
		Pump flow	40m³/h	1	Beian,Shandong
		Pipeline and accessories		1	Weifang, Shandong
6	Stirring part	Blender		1	Beian,Shandong	Host type: Double-shaft forced continuous
		Motor	30KW	2	Motor No. 1 Factory
		Blade	High manganese alloy wear-resistant material	56	Weifang, Shandong
		Reducer	ZLY180	2	Zibo, Shandong
7	Storage part	Inclined belt conveyor	Installation inclination Q=30° frame channel steel[18	1	Beian,Shandong	Doumen drive Method: Pneumatic Storage bin Unload hight:3100mm
		Motor Drum	50100－15KW－2.5	1	Zibo, Shandong
		Annular flat belt	1000×5－21.5meters	1	Hebei
		Belt Conveyor Idler	φ89×375	1set	Beian,Shandong
		Belt Conveyor Idler	φ89×1150	1set	Beian,Shandong
		Vertical Idler		1set	Beian,Shandong
		Final storage bin	5m³(accumulation)	1	Beian,Shandong
		Vibrating equipment	0.5KW	1	Xinxiang,Henan
		Electric bell		1	Beian,Shandong
8	Air system	Electromagnetic valve	4V310	2	Zhejiang
		Motor	Y132S1－2－5.5KWB3	1	Beian,Shandong
		Air compressor	0.67/7－5.5KW	1
		Air cylinder	100×250	2
9	Electric control system	Electronics components		1	Chint Delixi	Electrical devices are optional using 485 communication connection
		Control System		1	Beian,Shandong
		Host computer		1	Lenovo
		Monitor		1	Lenovo
		Inverter	3.7kw	2
		Inverter	5.5kw7.5kw	3
11	Random accessories	Specific tools		1	Beian,Shandong
		Instruction		1	Beian,Shandong
		Circuit diagram		1	Beian,Shandong
		Certificate		1	Beian,Shandong

Note: 1 Due to technical improvement,the origin of purchased parts and the model of technical parameters may be changed, but the functions are not worse than the existing ones;

2 The buyer needs to prepare the following facilities: the concrete foundation of the mixing station, the power supply to the power distribution cabinet of the mixing station and the water storage source of the mixing station; the mechanical oil required for the equipment, and the necessary lightning protection system in the mixing station.

Applications:

The mobile stabilized soil mixing plant is a high-tech mixing equipment highly suitable for the construction of grassroots materials such as highways, city roads, airports, and sports fields. It can use many different raw materials, including quicklime, slaked lime, soil, sandstone, fly ash, and cement to produce a variety of stable base materials such as cement-stabilized gravel, lime-soil stabilized materials, compressible concrete, etc. for engineering construction.

All of the mixing is performed with a uniform proportion, ensuring accuracy in the produced materials. Moreover, the mobile stabilized soil mixing plant is capable of serving different construction services, making it highly suitable for a variety of projects.

Support and Services:

Technical Support and Services for Mobile Soil Mixing Plant

We provide a comprehensive set of services and technical support for our Mobile Soil Mixing Plant. Our team of experienced engineers is available to provide advice, troubleshoot issues, and provide assistance with installation, maintenance and repairs.

We provide pre-sales and after-sales services to ensure that our customers get the most out of their investments. Our customer service representatives are available to answer any questions, provide assistance, and provide guidance on how to use the product. We also offer online and telephone technical support to help you in the event of any problems.

We provide regular maintenance and servicing for our Mobile Soil Mixing Plant to keep it running smoothly and efficiently. Our team of experienced technicians can inspect, diagnose, and repair any issues that might arise. We also provide replacement parts and accessories for our Mobile Soil Mixing Plant.

We strive to provide the best possible customer experience and are committed to providing the highest quality of technical support and services for our Mobile Soil Mixing Plant. If you have any questions or need assistance, please contact us and we will be happy to help.

Packing and Shipping:

Packaging and Shipping
Mobile Soil Mixing Plant products are shipped in containers. They are carefully packaged with appropriate padding, boxes, and pallets to ensure that they arrive in perfect condition. The goods are securely fastened to the pallet to protect them from any damage during transport. The pallets are then shrink-wrapped to further secure the goods and are ready for shipping.