Dual Station Fully Automatic Needle Winding Machine Motor Stator Winding Equipment

Dual Station Fully Automatic Needle Winding Machine For Motor Stator Winding

Product Features

1. Utilize a PLC system and set procedures via the display screen to enhance the reliable operation of the entire machine.

2. Electric parts are modularized, reducing maintenance costs.

3. The main driving operation employs frequency-conversion speed adjustment, retaining the advantages of a short driving chain, large startup torque, wide speed adjustment range, energy efficiency, and low noise.

4. The winding distribution utilizes a stepping motor and high-precision reduction gear.

5. It can achieve continuous, stepless adjustment from 0.01mm, providing convenient adjustment, high distribution precision, and substantial torque.

6. The CNC winding transformer for CCTV power distribution boxes features automatic wire storage computation, counting, stoppage, and memory, greatly simplifying operations.

7. It can accomplish multi-wire, multi-layer winding.

The stator is stationary during winding. All needle movements are motorized and programmable and managed in direct drive mode (no cam system, no belts, no lead screw).

It is possible to wind:

• Inner straight slot stators
• Inner skewed slot stators
• Outer stators straight and skewed slot

Technical Specifications

Completely Automatic Operations with needle-type winding Head(Single and Dual Station options), engineered to carry wire through the stator slots at high speeds.

The machines are PLC-controlled and deliver a high level of accuracy with AC Servo motors for each axis coupled with precise mechanics.

Automatic core indexing driven by AC servo motor with infinitely programmable indexing angle to achieve different winding positions and wire routing paths.

Coordinated movement of winding head, core indexer, and head traverse to achieve very complex wire routing configurations with ease.

An optimum combination of mechanical, pneumatic, and electronic systems incorporated in the machine provides high performance coupled with reliable operations and simplicity in maintenance.

Electronic wire tension controller under PLC control to achieve precise wire tension. The wire tension, being programmable for different stages of winding, facilitates better-winding quality and flexibility in wire routing.

Robust machine frame to dampen the vibrations withstand large inertia generated during high-speed winding.

Product parameters

Applicable industries:

The motor stator automatic winding machine is suitable for manufacturers of household appliances such as washing machines, fan motors, ceiling fan motors, hub motors, vacuum cleaners, mixers, hair dryers, cameras and household electric fans.

Basic information about XINGTE

Experience
XINGTE was established in 2007, with more than 17 years R & D experience in the coil winding area

Plant Size
XINGTE is headquartered in Shenzhen, with a factory area of more than 30,000 square meters, which can ensure our Strong productivity

Service
XINGTE has more than 230 technical service and after-sales staff, worldwide service points worry-free after-sales service

Patents & certificates

Patents & certificates:
XINGTE obtained 120+ Patents and related certificates

Production Capacity
XINGTE has more than 600 experienced employees, which can guarantee our Production capacity and fast delivery

Technology
XINGTE has more than 130 experienced engineers, which can ensure our strong R & D ability, also can guarantee our customization capability

Our factory

Our machine pictures

Stator coil samples

Order process

Delivery

Shenzhen Xingte Technology Co., Ltd. was founded in 2011. It is a national high-tech enterprise with more than 1.000 employees and a factory area of 30,000 square meters. Xingte specializes in the research and development, production, sales, and technical services of fully automatic winding machines and winding systems. Xingte currently has an R&D team of more than 260 people and a high-quality after-sales service team of more than 400 people.

Xingte obtained more than 200 invention patents, utility model patents, software copyrights, and other certificates like CE, KC, etc. Xingte is a member unit of the Shenzhen Camera Industry Association and a governing unit of the Robot Intelligent Equipment Industry Association. The company has an independent machining center, complete production supporting equipment, and controllable product manufacturing costs and quality. The entire product production process adopts information management. Effectively manage production factors and implement the 6S (sorting, reorganizing, sweeping, cleaning, quality, and safety) on-site management concept within the company. Continuously improved the company's quality management to enhance customer satisfaction, and obtained ISO9001 quality management system certification.

The company's products are mainly used in mobile phones, computers, headphones, wireless charging, photovoltaics, new energy vehicles, electronic components, and other fields. Specializing in providing various types of speaker voice coil winding machines, motor winding machines, wireless charging coil winding machines, toroidal magnetic winding machines, new energy intelligent equipment, air core coil winding machines, transformer winding machines, and the middle and rear sections of magnetic rings Assembly lines and other production equipment as well as fully automatic speaker assembly equipment!

Our products are exported to all over the world such as Southeast Asia and European and American countries, South Korea, Singapore, Vietnam, Philippines, Turkey, etc. It has widely served well-known domestic and world brands such as Huawei, Apple, Samsung, and Xiaomi, and has been unanimously recognized by customers.

Our Vision: To be the global leader in coil winding and related equipment manufacturing

Our Mission: Create value and a better life for customers

Our values:Customer-centric: win-win cooperation, faster and better, Staff-oriented: emphasizing both ability and integrity and continuous optimization