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Fully Automatic Multi Opening Production Line Board 1220x2440mm

Categories Multi Daylight Press
Brand Name: SufoTech
Place of Origin: China
MOQ: 1
Price: USD+300,000.00~1,000,000.00
Payment Terms: T/T, L/C
Delivery Time: 10 months
Packaging Details: Wooden package
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Fully Automatic Multi Opening Production Line Board 1220x2440mm

Fully Automatic 100~500 Cbm Per Day Particle Board Multi Opening Press Production Line

Fully Automatic 100~700 Cbm Per Day Particle Board Multi Opening Press Production Line


Description


The 110~500 cbm/day PB production line has automatic operation system, reasonable technical process, stable running. It can produce 4 x 8, 6 x 8, 6 x 9,6 x12 sized PB. This production line uses the waste of wood process factory and branches of wood as raw material, after chipping, flaking, drying, sifting, hot-press, sanding and cutting to produce particle board. The particle board can be used for furniture, building construction, package, inner decoration of vehicle and ship, and short-cycle over-laying particle board for decoration.


The multi-daylight hot pressing lines with 2 or 3 layers provide for the simultaneous loading into the press of multiple panels by means of a multi-level automatic loader.

Different sizes, specific pressure and number of daylights are available, depending on the production needs and requirements. The line can feature an individual multi-daylight press or as two independent superimposed multi-daylight presses, served by a single loader.

The second solution proves to be necessary when, for high productivity requirements, a large number of daylights are required. In this case, it is very advantageous to reduce the time interval between the end of the composition and the start of the pressing, dividing the total number of daylights into two completely independent daylights..

A wide range of automatic devices and services for laminate flooring with 2 or 3 layers is available: feeding systems of the noble strips, of the support and counter-balancing panels, glue spreading systems, various automatic systems for the coupling of the different layers, loading and unloading of the press, cooling and stacking devices.


Summary of process flow



  • Chips and Flakers Preparation Section
  • Drying and Sifting Section
  • Glue Dosing System
  • Forming and Hot-Pressing Section
  • Cooling and Sawing Section
  • Sanding Section

Main economic and technical data


DescriptionUnitSpecificationRemark
Annual capacity110180300500Thickness is 19mm
Product specification      
Board sizemm1220×2440 
Thickness rangemm10~25 
Densitykg/m³600~750 
Annual wood consumptionkg/m³580~730Bone dry
Urea Formaldehydekg/m³68~85Solid content 100%
Solid contentkg/m³0.17~0.22 
Paraffinkg/m³2.87~3.6Solid Paraffin
Production waterm³/h5101518 
Compressed air consumptionm³/min6101214 
Heat consumptionkcal/h300×104600×1041200×1041500×104Excluding glue making
Power installationkW~1700~2500~3500~4000 
Personnelperson~90Based on site condition
Yearlydays300 
Daily shaftsshaft3 
Daily hourshour22.5 
Note:the above data are subject to change according to production process and raw material.

Main characteristics of particle board production line

  • Good adaptation of raw material: Small wood-log, branches, residue of the wood processing, can be used as raw material for particle board.
  • Lower glue consumption: The electrical measuring and adjusting of the ratio between various materials and glue, the proportion between the flakes and the glue can be controlled by computer system on line. High pressure glue injection, can ensure the glue mist very well, which is good for glue blending and lower the glue applying consumption.
  • Homogeneous structure of mat: The forming machine adopts the advanced mechanical classic-forming, with special diamond roller, to ensure ideal spreading, improve the board quality in the end.
  • Hot-pressing system: Adopting multi-opening press, ensure the press closing synchronal by both mechanical and hydraulic methods. The board thickness tolerance is less, in order to reduce sanding amount.
  • High efficiency automatic control: The whole electrical control system of the production line adopts world advanced electrical elements, the control system work reliably and stably.

Key equipment of production line


  • Drum chipper

  • Knife-ring flaker

  • Dryer


  • Screen and Sifter

  • Forming station

  • Hot press

  • Sanding machine


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