IEC 62196-1 2022 Electric Vehicle Non - Rewirable Accessories Flexing Test Apparatus With Load

IEC 62196-1: 2022 Electric Vehicle Non-Rewirable Accessories Flexing Test Apparatus With Load

Product Overview:

The flexibility testing apparatus is designed and manufactured according to requirements of IEC62196-1: 2022 clause 26.4 figure 20, IEC60309-1: 2012 clause 24.4 figure 9, etc. It is used to process the mechanical load flexing test of the vehicle plugs, socket-outlets and couplers non-rewireable accessories.

The equipment adopts PLC control and operated by 7-inch colour human-machine interface, uses a servo motor to control the flexing angle. The flexing angle, flexing speed and the test cycles can be preset on touch screen. The test is automatically carried out according to the set parameters. When the test times reach the preset number of test times, the device automatically stops and gives the test completion signal prompt. The test equipment has the advantages of high-precision digital display, high-efficiency digital frequency conversion, precise speed adjustment, six-digit memory setting, multi-function modular fixture, rotating center centering measuring tool, and built-in load which can supply load voltage to test sample during test.

The electric vehicle non-rewirable accessories flexing test apparatus is a specialized testing equipment used to assess the durability and performance of non-rewirable accessories in electric vehicles. These accessories may include cables, connectors, harnesses, or other electrical components that are permanently attached to the vehicle and cannot be easily disconnected or rewired. The flexing test apparatus simulates the repeated flexing and bending motions that these accessories may undergo during vehicle operation. Here are the key features and components typically found in this test apparatus:

Test Fixture: The apparatus includes a test fixture designed to securely hold and position the non-rewirable accessory being tested. The fixture allows for controlled flexing and bending motions without damaging the accessory.

Motorized Flexing Mechanism: The flexing test apparatus incorporates a motorized flexing mechanism that applies repetitive flexing or bending motions to the non-rewirable accessory. This mechanism can be programmed to simulate specific flexing patterns, such as continuous bending or cyclic flexing motions.

Flexing Angle Adjustment: The apparatus allows for adjusting the flexing angle to simulate various operating conditions or specific requirements. This ensures that the accessory is tested under relevant flexing angles that it may experience in real-world usage.

Force and Speed Control: The flexing mechanism includes controls to adjust the force and speed of the flexing motion. This allows for mimicking different levels of stress and flexing rates that the accessory may encounter during vehicle operation.

Cycle Counter and Timer: The apparatus is equipped with a cycle counter and timer to track the number of flexing cycles completed and measure the duration of the test. This information helps evaluate the accessory's endurance and performance over time.

Safety Features: Safety considerations are implemented in the apparatus to protect the operators and ensure safe testing procedures. These features may include emergency stop buttons, protective enclosures, and safety interlocks.

Data Acquisition and Analysis: The flexing test apparatus may have data acquisition capabilities to record and analyze the test results. This includes monitoring factors such as flexing angles, applied forces, electrical continuity, or any signs of wear or failure observed during the test.

The electric vehicle non-rewirable accessories flexing test apparatus is crucial for manufacturers and quality control departments to ensure the reliability and durability of non-rewirable electrical components in electric vehicles. By subjecting the accessories to repeated flexing motions, this apparatus helps identify any weaknesses, fatigue, or damage that may occur over time. The test results enable manufacturers to improve the design and materials of the accessories, ensuring their long-term performance and safety in electric vehicle applications.

Technical Parameters:

Sinuo is an innovation manufacturing company, specializing in the research and development and sales of laboratory construction and testing equipment for electrical appliances (covering the construction of energy efficiency and performance laboratories, as well as supplementary waterproof testing laboratories, materials flame-retardant laboratories, basic general testing equipment, etc.), Sinuo aims to provide clients with complete laboratory construction, system integration, R&D, rectification and after-sales service, and strive to be the leader of one-stop service for laboratory construction in the field of electrical appliance testing.

Sinuo  products are composed of all kinds of testing equipments as per standards of IEC/ BS/ EN/VDE/UL/ ISO..., such as household appliances testing equipment, energy efficient testing laboratories and comprehensive performance test system for household appliances, battery testing equipment,  automotive testing equipment, luminaries testing equipment,IP code testing equipment, environmental test chamber, flammability test chambers, EMC testing equipment and etc.

Sinuo employees include a highly trained staff of engineers for sales and service, that are committed to offer satisfactory products and prompt service to all home and abroad customers.

Sinuo cooperate with many research institutions and schools to enable our techincal capacities. Sinuo has two own factories, one is in Guangzhou, the other is in Dongguan, and authorized agents and representative offices in Korea, South Africa, Egypt,Pakistan and Philippines.

Sinuo combines all the R/D and production advantages, contributes to provide perfect, high-end and systematic electrical appliance testing laboratory solutions, products and services for corporate customers, universities and third-party laboratories. Our clients include Bureau Veritas, CSA, Intertek, TUV Rehiland, TUV SUD, SGS, etc.