Automatic Galvanized Steel Sheet Cr12 Floor Deck Roll Forming Machine

Components

Working Process
Decoiling → Feeding → Roll forming → Cutting to length → Finished panel stacking

Component Description and Parameter
A. Decoiler (JK6-1250AM)
1. Functions and components

2. Parameter

3. Main structure and features
1) Machine frame adopts welding structure with shot blasting treatment.
2) Driven by hydraulic cylinder, the sliding parts can increase or decrease the inner diameter of the mandrel to tighten the coil.
3) The control box, hydraulic station, reducer and transducer are mounted inside the decoiler frame.

B. Roll forming system
1. Guiding device
The guiding device uses guiding bar and sliding block to control the width and position of the steel sheet. The sheet is guided to the right position and moves to the roll forming equipment. The transverse position of the guiding device can be adjusted by screw.
2. Roll forming device
Roll forming device consists of machine frame, transmission parts and roll forming rollers, etc.
1) Machine frame adopts welding structure with shot blasting treatment.
2) Rollers are made of high quality 38CrMoAl with nitride treated surface. These rollers with excellent rigidity contribute to high-precision steel profile.
3) Inner support structure of roller: column.
4) Back/forward movement of roller is driven by chain, and part of the upward/downward movement is driven by gear.
5) Manually adjust the screw bar to adjust the distance between upper and lower rollers for sheets with different thicknesses. The accuracy of finished panel may be fluctuant using raw materials with different thicknesses.

3. Cutting device after rollforming
1) Cutting blade material: Cr12, quenching treated.
2) Welded frame for good rigidity.
3) The power of cutting is supplied by the hydraulic station.

C. Stacking system
1) Stacker length: 6m.
2) The air source of the system has to be prepared by customer, with the air pressure higher than 0.5MPa, and air flow more than 0.5m3/min. The air source shall be dry and clean.
D. Electric control system
1. PLC control and frequency speed adjustment help realize automatic production.
2. Human and machine interface facilitates the setting of plate length, quantity, etc.
3. Operation mode: touch screen and buttons.
4. Main parts: Mitsubishi.
E. Hydraulic system
1. Decoiler and main machine use separated hydraulic station.
2. Main valve: well-known Shanghai Lixin brand.

Cangzhou Best Machinery Co., Ltd set up in 2015, with great power in production and techniques, we are a leading manufacturer of roll forming machines in North of China.We have two workshops more than 4000 square meters, and have own processing machines and design engineer, so that can control machine production time and quality;Our factory is near Beijing or Tianjing, and in Cangzhou there is railway station, so it is convinent transport.Welcome to visit our factory anytime.

Our main products are CUSTOMIZED ROLL FORMING MACHINES, because clients will use roll forming machines instead of bending machine or pressing machines to save labor, and improve production, our regular products are roof sheet roll forming machine, roof tile roll forming machine, CZ roll forming machine, floor decking roll forming machine, highway guardrail roll forming machine, cable tray roll forming machine, stud and track roll forming machine, door roll forming machine, slitting and cut to length, sandwich panel machine and so on.

We have advanced production equipment and our engineering personnel and technicians have extensive experience in designing, developing, and manufacturing machineries. They pay close attention to and keep up with the developing trend of technologies and use new technologies in manufacturing machinery, to keep them competitive. Our products feature high efficiency, high flexibility and low cost.

"Customers are the first, success comes from development" is our principle. We bear this in mind during the whole process from design and development of product to after-sales services. We will design and manufacture machinery strictly in accordance with your requirements.

With good after-sales service network, we can provide support covering the whole process of purchasing, which help you get perfect machinery. We'll solve all the problems you have while using the machines and we'll provide considerate services.

Our machines have been sold to North America, like US, Canada, South America, Nicaragua, Peru, Brazil, Bolivia, Uruaguy, Argentina, Europe, like Greece, Middle east, like Saudi Arab, Dubai, Iran, Iraq, Africa, Egypt, Ghana, Nigeria, Ethiopia, Malawi, Kenya, Tanzania, Zambia, Zimbabwe, South Africa, Australia, New Calidonia, Asia, India, Thailand, Philippines, Indonesia, Papua New Guinea, Bangladesh, Pakistan, Turkmenistan, Malaysia, Vietnam, Mongolia, helping us enter the international market.

Excellent service and high technology assist you to create a bright future.

To make sure machine quality, we applied CE certificate and SGS certificate and so on. 

 

Our roll froming machine exported all over the world and win good repution,clients give good feedback,we have been exported to more than 120 countries and regions in the world, including: Germany, Japan, Italy, Russia, Japan, South Korea, Turkey, Brazil , India, the United Arab Emirates, Saudi Arabia and other countries, the products are subject to a great welcome and praise. INDIA, AFRICA, SOUTH AMERICA.

WE WILL YOUR BEST SUPPLIER IN CHINA,WELCOME TO CONTACT US.