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CCD Vision Stress Free Universal PCB Separator Machine Easy Maintenance

Categories PCB Depaneling Router Machine
Brand Name: Winsmart
Model Number: SMTID3
Certification: CE
Place of Origin: China
MOQ: 1 set
Price: USD20000-80000
Payment Terms: L/C, T/T, Western Union
Supply Ability: 200 sets per month
Delivery Time: 2-5 days
Packaging Details: Plywood case
Warranty: 1 Year
CCD System: Yes
Mode: Inline
Max Panel: 300x300mm(Could be customized made)
Blade Life: 100,000 Times
Blade Material: SKH51
Cutting Accuracy: ±0.1mm
Cutting Angle: 90°
Cutting Length: Customizable
Cutting Method: V-Cutting & Routing
Cutting Speed: High Speed
Cutting Thickness: 0.2-3.2mm
Cutting Width: 2-6mm
Noise Level: ≤70dB
Power Supply: 220V/50Hz
Product Name: Universal PCB Separation
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CCD Vision Stress Free Universal PCB Separator Machine Easy Maintenance

CCD Vision Stress-free Universal PCB Separation, Highly Durable & Easy Maintenance


Universal PCB Separation Overview:

The Universal PCB Separation machine is a specialized equipment designed for the stress-free separation of PCBs using CCD vision technology. It offers high durability, easy maintenance, and precise separation capabilities. The machine utilizes a CCD camera system to accurately identify the PCB's contours and components, ensuring minimal stress and damage during the separation process.


Universal PCB Separation Functions:

The primary function of the Multi Type PCB Depaneling Separator with 2 Spindles is to separate PCBs, specifically V-cut and tab boards. It performs the following functions:

  1. V-cut Separation: The machine utilizes one of the spindles to perform V-cut separation of PCBs. It follows the predefined V-cut lines on the boards and separates them accurately without causing stress or damage.

  2. Tab Board Separation: The machine employs the other spindle to separate tab boards. It is designed to remove the tabs connecting individual boards while maintaining the integrity of each PCB.

  3. Customizability: The machine allows for customization based on specific PCB designs and requirements. It can be easily adjusted to accommodate different board sizes, shapes, and thicknesses.

Universal PCB Separation Features:

  1. PCB Positioning and Alignment: The machine uses the CCD camera system to accurately position and align the PCB for separation. It captures images of the PCB and identifies its contours and components for precise alignment.

  2. CCD Vision-guided Separation: Based on the captured images, the machine's software analyzes and determines the optimal separation path. It guides the cutting tool or mechanism to follow the predetermined path, ensuring stress-free separation.

  3. Precise Component Protection: The machine's CCD vision system identifies and locates sensitive components on the PCB. It avoids cutting or applying excessive force near these components, protecting them from damage during the separation process.

Universal PCB Separation Specification:

ItemSMTID3
Working area250x200mm, 0-80mm(Z)
CCD540
SpindleChina Brand
Screw rod, guide rail, moduleChina Brand
Servo MotorPanasonic
Electrostatic eliminatorADK-801ADK-801
PCIndustrial Grade
Motion control cardPI9074
monitor17 inch
Operating systemWindows 10
Spindle speed40000RPM
XYZ drive speedXY.800mm/s, Z.300mm/s
Cutting speed0-80mm/s
Cutting accuracy±0.05mm
Overall power5KW
Working platformRotating tray can cut in two directions
Spindle cooling systemAir cooling
Vacuum cleaner power3.5kw 380V,3-Phase(optional top and bottom vacuum cleaning)
Air pressure0.5-0.7MPa
Noise control<80 dB
Safety deviceSafety door and sensor
Operation modeInline
PCB LoadingAdjustable feeding conveyor
Automatic fault detection and maintenance modeSelf diagnosis function, real-time error information display and intuitively query the status of each IO port for troubleshooting
Technical support and trainingProvide equipment operation, programming, hardware maintenance and training services
Vision systemCCD visual positioning correction system
Adjustable height50-70mm
Warning lightTricolor lamp
Working range protective coverBlind protection mode of hexahedral door
Dimension1000(L)x1010(W)x1860(H)mm
WeightAbout 1000kgs

Universal PCB Separation Operation Precautions:
To ensure safe and efficient operation of the CCD Vision Stress-free Universal PCB Separation machine, the following precautions should be taken:

  1. Proper Calibration: Regularly calibrate the CCD camera system to maintain accurate imaging and alignment capabilities. Follow the manufacturer's instructions for calibration procedures.

  2. Operator Training: Provide thorough training to operators on the proper operation of the machine, including loading and unloading PCBs, setting up cutting paths, and performing maintenance tasks.

  3. PCB Alignment and Fixation: Ensure that the PCB is properly aligned and securely fixed in place before initiating the separation process. This will prevent misalignment and potential damage to the PCB or cutting tool.

  4. Regular Maintenance: Follow the recommended maintenance schedule provided by the manufacturer. Regularly clean and inspect the machine for any signs of wear, and promptly address any issues to ensure optimal performance.

  5. Safety Measures: Adhere to all safety guidelines and protocols while operating the machine. Use appropriate personal protective equipment, such as safety glasses and gloves, to ensure operator safety.

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