High Pressure Chemical Injection Line SS Hydraulic Tubing ASTM A789 UNS S32205

High working pressure capillary tubing injection line as per ASTM A789 UNS S32205

Meilong Tube specially manufactures seamless and redrawn, welded and redrawn coiled tubing which are made from corrosion-resistant austenitic, duplex, super duplex stainless steels and nickel alloy grades. The tubing is used as hydraulic control lines and chemical injection lines specially serving oil and gas, geothermal industry.

Typical size of Injection Line

Outside diameter of control lines is mainly 3/8’’ (9.53mm).

Wall thicknesses: 0.035’’ (0.89mm), 0.049’’ (1.24mm), 0.065’’ (1.65mm), 0.083'' (2.11mm)

Control line tubing is available in lengths from 400 feet (122 meters) to 32,808 feet (10,000 meters). No orbitally butt welds.

Other specifications (1/8’’ to 3/4’’) are available on request.

Importance of Chemical Injection Line

Each one tubing coil is a completely continuous length without orbital welds.

Each one tubing coil is hydrostatic tested at minimum 11,600 psi.

The test can be witnessed on site by the third party inspectors (SGS, BV, DNV).

Other tests are eddy current test, chemicals, flattening, flaring, tensile, yield, elongation, hardness for the material quality.

Application Description for Injection Line

In all fields of the oil and gas industry, chemicals are injected into process lines and fluids. Take oilfield services, chemicals are used to film the side of the wellbore for improved stability. In pipelines they avoid build-up and keep the infrastructure healthy.

The Role of Chemical Injection Line

In the oil and gas industry we inject chemicals in order

to protect the infrastructure

to optimize processes

to assure flow

and to improve productivity

Alloys for Chemical Injection Lines

Injection Line Tubing Features

Close dimensional tolerances

Considerably enhanced mechanical properties

Superior surface finish

High cleanness of inside surface

Controlled ovality, eccentricity

Duplex 2205 for Chemical Injection Line

Standard Equivalence

Duplex 2205 is a nitrogen enhanced duplex stainless steel that was developed to combat common corrosion problems encountered with the 300 series stainless steels. “Duplex” describes a family of stainless steels that are neither fully austenitic, like SS304 stainless, nor purely ferritic, like SS430 stainless. The structure of 2205 duplex stainless steel consists of austenite pools surrounded by a continuous ferrite phase. In the annealed condition, Duplex 2205 contains approximately 40-50% ferrite. Often referred to as the work horse grade, Duplex 2205 is the most widely used grade in the duplex family of stainless steels.

The advantage of a duplex structure is that it combines the favorable qualities of a ferritic alloy (stress corrosion cracking resistance and high strength) with those of an austenitic alloy (ease of fabrication and corrosion resistance).

Usage of 2205 Duplex stainless steel should be limited to temperatures below 600° F. Extended elevated temperature exposure can embrittle Duplex 2205 stainless steel.

Corrosion Resistance of Duplex 2205 Injection Line

2205 duplex stainless steel is a cost effective solution for many applications where the 300 series stainless steels are susceptible to chloride stress corrosion cracking. Stress corrosion cracking occurs when stainless steels are subjected to tensile stress, while in contact with solutions containing chlorides. Increasing temperatures also increase the susceptibility of stainless steels to stress corrosion cracking.

The combination of chromium, molybdenum and nitrogen convey the good resistance of 2205 to chloride pitting and crevice corrosion. This resistance is extremely important for services such as marine environments, brackish water, bleaching operations, closed loop water systems and some food processing applications. The high chromium, molybdenum and nitrogen contents of 2205 provide corrosion resistance superior to common stainless steels, such as, SS316L and SS317L in most environments.

Alloy Tubing Weight per Meter (kg)

Duplex 2205 (UNS S32205)

Alloy Tubing Properties

Seam-welded & floating internal plug redrawn tubing. Supplied in the annealed condition

Continuous length without orbital joint welds

* Theoretical burst pressure based on minimum wall thickness, and minimum tensile strength

* Theoretical collapse pressure based on minimum wall thickness, and minimum yield strength

* Pressure rating at 100°F (38°C), neutral and static conditions

Tubing Process and Packing

Seamless- pierced, redrawn, annealed (multi-pass circulation process)

Welded- longitudinally welded, redrawn, annealed (multi-pass circulation process)

Packing- Tubing is level wound coiled on the metal / wooden drums or spools.

All drums or spools are packed in wooden crates for easy logistic operation.

Meilong Tube manufactures high quality seamless and redrawn, seam-welded and redrawn coiled tubing which are made from corrosion-resistant austenitic, duplex, super duplex stainless steel and nickel alloy grades. 100% of products are used as hydraulic power control lines, chemical injection lines, alloy tubing in umbilicals and instrumentation tubing for the exploitation engineering in the upstream oil and gas industry.

Coiled tubing is available in sizes arrange from outer diameter 0.125 inch (3.175 millimeters) to 1 inch (25.4 millimeters). Wall thickness is up to 0.083 inch (2.108 millimeters). Lengths up to 65600 feet (20,000 meters) are available for cost-effective umbilical manufacturing. More sizes within the scope can be customized to be produced and delivered for meeting your special requirements.

As more oil and gas extractions move into deeper and harsher waters where extreme offshore environments demand extreme safety, our work is to help you use the “right” corrosion resistant material for coiled umbilical tubing to improve the safety and reliability of your work. This is the power for driving our innovations and continuous development.

Now Meilong Tube is devoting its capability to bring global customers most cost-effective tubing products through ensuring a comprehensive supply guarantee regarding the complete value-added chain in tubing production and is herewith the basis for the high performance in products and customer satisfaction.