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U Purlin Cold Roll Roll Forming Machine 20m/Min 4.0mm

Categories Cold Roll Forming Machine
Brand Name: Saibo
Model Number: Sigma purlin
Certification: CE/ISO
Place of Origin: China
MOQ: 1 set
Price: negotiation
Supply Ability: 300 sets per year
Delivery Time: 90 days
Packaging Details: Suitable for ocean shipment
Product Name: U Purlin Roll Forming Machine
Total Power: About 50kw
Steel thickness: 2.0-4.0mm
Suitable material: Galvanized steel 345Mpa
Station: About 14stations +1 stations torque head
Roller material: Gcr15 chrome plated surface with hardness 58-62 degree
Shaft diameter: ¢85mm
Productivity: 0-20m/min
Motor brand: Siemens
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U Purlin Cold Roll Roll Forming Machine 20m/Min 4.0mm

U Purlin Roll Forming Machine 4.0mm By Gear Box


1. The Chart of Process Flow

5T hydraulic un-coiler— Flatten—Servo feeding& punching—Roll Forming— Rectify—Post Cutting—Out table


2.Specification

NoTechnical Specification & Remark
1

5T hydraulic decoiler


  • Steel coil width: 500 mm;
  • Internal diameter of coil: variable, from 470 mm to 520 mm
  • Maximum coil weight: 5000 Kg;
  • Main motor power: 5.5KW
  • Hydraulic power: 4kw
2

Leveling part

  • 7 roller for leveling , up 3 rollers, down 4 rollers
  • Leveling roller: 40CR, quenching, shaft diameter : 76mm
  • Feeding roller: 40CR, quenching, shaft diameter : 95mm
  • Leveling speed: 0-20m/min
3

Servo feeding& Punching

  • Servo feeding system
  • This system adopt servo feeding to make high speed and precision
  • Servo power: 3KW (Brand: YASKAWA)
  • Punching system
  • Base on customer provide punching drawing, this machine need adopt 1 unit hole punching and words punching
  • Punching table: 8m
  • The punches and dollies will be CR12MOV, quenching
  • Hydraulic power: 7.5kw
  • Solenoid valve: 4 groups
4

Feeding of forming

  • Guide sheet to forming section
  • Three line rollers.
  • Two hand wheel adjust size in same time

5

Main Roll Forming Machine


  • Stand design by wire-electrode cutting, thickness in 52mm

  • Roller material: CR12 surface quenching, HRC58-62 degree, finish turning.

  • Shaft diameter: ¢100mm , material: 40Cr with tempering and hardness

  • To avoid accidents, the driven parts will be covered with the protective cover, height: 1.5m

  • Main power: 45KW


6

Correction adjust system


  • Function: make the end product in straight, left and right, up and down
7

Hydraulic Cutting System

  • Adopt the hydraulic track cutting
  • Cutting after forming: Cut the sheet after roll forming to required length
  • Material of blade: CR12MOV, quenching
  • Cutting power by hydraulic, 7.5KW
  • Servo power: 3KW
  • Working pressure: maximal 25Mpa
  • Solenoid valve: 1 group
  • Length measuring: Automatic encoder length measuring
  • Tolerance of length: +/- 1.5mm for each piece end product
8

Computer Control Cabinet

  • Programmable setting of profile length and quantity
  • Operating system language: English and Chinese
  • Computer used to control length & quantity.
  • Machine will automatically cut to length and stop when required quantity is achieved
  • Length inaccuracy can be amended easily.
  • PLC brand: Panasonic
  • Touch screen: Siemens
  • VFD:Yaskawa

9

Stacker

  • Working by air compressor
  • Air compressor: provide by buyer
  • Length in 6m

3. Warranty

  • Warranty: 1 year warranty from date of shipment
  • Guarantee:

1: Guaranteed against malfunctions due to manufacturing defects for 1 year after date of shipment. Repairs will be made free of charge.

2: Repairs will not be performed free of change even during the guarantee period in the follow circumstances

- Damage occurs due to a natural disaster

- Malfunction occurs due to user error

- Malfunction occurs due to modifications

- Malfunction occurs due to further movement or shipment after installation


Quality U Purlin Cold Roll Roll Forming Machine 20m/Min  4.0mm for sale
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