60JPH Automated Plant

60JPH Automated Plant

Integrated Fixtures for Welding Production Line

The main production methods of the welding workshop include: spot welding, CO2 shielded welding, laser welding and pressure forming. The corresponding fixtures are all in the form of assembly welding fixtures, integrating electrical and control technology, and maximizing the advantages of flexible production lines. The welded fixture set is a combination of joint surface positioning, point positioning, positioning pin positioning and clamping positioning. This article mainly introduces the main line synthesis machine, the side wall trolley, the movable rotary table of the suitcase, etc.

The main synthesis station is the most critical station in flexible production, and the types of models that can be accommodated in flexible production depend on the comprehensive fixtures of the synthesis machine. Taking Figure 4 and Figure 5 as an example, the synthesis machine has four sets of comprehensive fixtures.

The trolley fixture is also the key equipment of the flexible production line (see Figure 6 and Figure 7). The comprehensive fixtures required for the installation and production of the trolley are put in according to the production needs and flow along the production line with the workpiece. Avoiding repeated positioning errors, combined with modern robot welding, the product has high consistency and stability. So that product quality and precision can be effectively controlled.

The rotary table has more than two workbenches, and each workbench is equipped with a complete set of fixtures. Each workbench can be switched according to production instructions. The rotary table includes loading station and welding station. While the welding station is welding, workers or robots can complete the work. After the welding is completed, the workpieces in the welding station are transported away by the robot, and the rotary table is then rotated. Carry out the next working cycle.

Kinte provides systematic solutions for the intelligent logistics system by scientific research & development and technological standard innovation, forming three main business sectors of Quality and Technical Services, Intelligent Equipment, Environmental Protection Coatings and Resin. Serving more than 10,000 customers annually, covering more than 30 countries and regions around the world, it has become an active practitioner of “the Belt and Road” initiative.

KINTE has undertaken a large number of national, provincial and municipal knotty-problem-tackling scientific research projects. From 1998 to 2021, over 600 scientific and technological achievements were made, including over 380 outstanding scientific and technological achievements, of which there are 9 national achievement awards, 146 provincial and ministerial achievement awards, and 63 municipal achievement awards. Over 100 national patents have been awarded , with the transformation rate of scientific and technological achievements reaching up to 85%.

KINTE has won the national technological market “Golden Bridge Award” for five times in 10 consecutive years, which holds every two years. Besides, Kinte owns multiple certificates, such as “Certificate for Foreign Engineering Contract of the People’s Republic of China” issued by the Ministry of Commerce of the People’s Republic of China (the only company with this certificate in Chinese household electrical appliance industry), “Engineering Design Certificate (Class A)” issued by the Ministry of Housing and Urban-Rural Development of the People’s Republic of China and “Special Engineering Design Qualification Certificate” issued by the Ministry of Environmental Protection of the People’s Republic of China.

Powerful Basic Strength
Strong Scientific Research Capacity
Extensive Engineering Experience
Perfect Service System

• A wholly owned subsidiary of SINOMACH (a central government governed enterprise, ranked 250th among World Top 500).
• Enterprise with bank credit of AAA level.
• 14 wholly owned or holding industrial subsidiaries.
• Completed more than 300 turnkey projects.
• Customers from more than 30 countries and regions.
• Holding the “Certificate for Foreign Engineering Contract of the People’s Republic of China”.
• Internationally : We set agency and after-sales service points in countries such as India, Saudi Arabia, Iran, Egypt, Turkey, Brazil, Algeria, Pakistan, etc..
• Marketing center: Offer 24-hours hotline and email service.
• Dedicated after-sales service department.