Roll Wrapped Carbon Fiber Tube Lightweight Pultrusion Carbon Composite Tube

Roll Wrapped Carbon Fiber Tube, Lightweight Pultrusion Carbon Fiber Tube

Pultruded carbon tubes are created by pulling linearly-oriented carbon fibers through a resin bath and then a series of tooling to create the specified inner and outer diameters of the tube. The carbon tube is then heated to cure it. Carbon tubes are especially stiff longitudinally, due to the unidirectional orientation of the fibers.

This type of profile has a high specific mechanical resistance (related to its weight), lightness, rigidity, great resistance to fatigue and vibrations, resistance to oxidation and corrosion, low coefficient of thermal expansion and durability.

Pultrusion is a technique of continuous production of linear profiles with a constant section. This process has many similarities to extrusion, the main difference is in the feeding system: in extrusion the material is pushed through the matrix (mould), in pultrusion it is extracted from the matrix. This procedure does not allow variations in shape, sections or curves. Products that can be obtained by this process can have sections or thicknesses of up to approximately 15mm, with epoxy resins and up to 70 mm with polyester resins.

Products made with this technology have excellent tensile strength properties due to the linear orientation of the fibres in the direction of axis of the profile; if it is also necessary to have a good transversal resistance, a woven fabric is used as a backing in specific quantities and weights.

Pultrusion is the name given to the continuous process of manufacturing composite materials and generally produces sections including tube, rod, box and angle with unidirectional alignment of the fibres.

Because they are pultruded, the carbon fibre tubes in this section have unidirectional fibre alignment which gives them the maximum possible strength along their length but leaves them less strong in other planes meaning that particular care needs to be taken to how the are fixed to reduce crush forces and spread any load as evenly as possible.

Carbon Tubes are the ultimate push rods since they contain 95% unidirectional carbon fiber running longitudinally and are covered with a light glass scrim. Our tubes are manufactured in a pultrusion process. This design offers a high stiffness to weight ratio.

Our Service:

1. It ensures that a year of quality assurance and 24 hours online customer service.
2. Protection of your sales area, ideas of design, and all your private information.
3. Request for samples is accepted.
4. Drilling and slotting are accepted.
5. We guarantee the products to be manufactured with the finest materials and mature technics.
All tubes can be repaired at no charge if returned to us, postage prepaid, within one year.

Shanghai Lijin focuses on the Carbon Fiber industry and offers carbon fiber tubes, plates, and aluminum CNC services.

Being experienced in the carbon fiber applications for over 7 years, Shanghai Lijin manages customized production according to various industry standards. Shanghai Lijin started to keep in stock for some standard

sized and frequently ordered tubes and plates. This enables Shanghai Lijin to make prompt delivery. Not only

can Shanghai Lijin complete mass production orders in short period, we can even ship normal sample, prototype orders of Carbon Fiber Plate CNC parts in just SEVEN days after order confirmation when the

drawings are available. Shanghai Lijin is dedicated to solve any technical points during the production and new item developing to ensure the quality.

Carbon Fiber tube production is Shanghai Lijin’s core business and occupies 70% of our turnover.
The carbon fiber tubes Shanghai Lijin mainly produce is table-rolled and oven thermoset. The tubes can be Full Carbon or Carbon Fiber and Fiberglass composite, depending on the application, weight limit,mechanical

strength and surface requirement.Shanghai Lijin offers top quality ROUND carbon fiber tubes. The general OD tolerance we achieve is +/-0.10mm and it can be even +/-0.05mm after our special surface process.

The maximum length of the tube can be 5500mm.

Besides the traditional table-rolled carbon fiber tubes, Shanghai Lijin also offers REAL Filament wound carbon fiber tubes,which are widely used for mechanical strength like auto driving shaft, antennas, even for military

applications. The filament wound carbon tubes are wound at a certain angle like 30 or 45 degree. We invested the new production line from Jun 2013 and this increases Shanghai Lijin’s advantage in the carbon

fiber tube industry. There are just a few real filament wound carbon fiber tube manufacturers in domestic

China and we are one of them.
 

Since the rapid growth of UAV in the international market, instead of the standard plane like Phantom from DJI, RC fans are getting more interested in the customized multicopters. As carbon fiber is the most preferred

material for UAV, Carbon Fiber CNC parts demand is increasing. Shanghai Lijin sticks to offering OEM service for the international market, fine quality and prompt delivery.To ensure the thickness tolerance +/-0.10mm and minimum warp of the Carbon Fiber plates that are used for the cutting, Shanghai lijin execute high standard to

the plate production. For the normal thicknesses including 1.0mm, 1.2mm, 1.5mm, 2.0mm, 2.5mm, 3.0mm,
Shanghai Lijin keeps regular stock, to make sure the raw material will be available for cutting immediately when order is firmed.Experienced engineers are in Shanghai Lijin’s office ready to deal with different types of

drawings from customers. No matter the drawing formats are .DWG, .DXF that can be edited by AutoCAD

and used directly for production, 3D drawings like .IGS, or even draft drawings, our staff can do adjustment and change to customer’s idea. Our engineers are also good at English communication, Email and IM is easy

for them. Editing drawings for customers is FREE* of charge. Shanghai Lijin is having several professional CNC machines for carbon fiber cutting and drilling, with the capacity of cutting 20-50pcs standard full sized plate per day. The carbon fiber chassis general cutting tolerance Shanghai Lijin offer is +/-0.02mm. The

special designed cutting solution ensures the smoothness of the cutting edge.

‘Customers’ Persuit for Change, Lijin’s Motivation for Growth’, Shanghai Lijin takes customers’ demand for center, enhances the
customer satisfaction, and grows with customer.