PCBA-S-096597 Smt Prototype Pcb Assembly Services Mass Production SMT PCB Assembly

PCBA-S-096597 Smt Prototype Pcb Assembly Services Mass Production SMT PCB Assembly

Detail Specifications:

What KAZ Circuit can do for you:

• PCB & PCBA Design
• PCB manufacturing (prototype, small to medium, mass production)
• Components Sourcing
• PCB Assembly/SMT/DIP

To get a full quotation of the PCB/PCBA, pls provide the information as below:

• Gerber File, with detail specification of the PCB
• BOM List (Better with excel fomart)
• Photoes of the PCBA (If you have done this PCBA before)

Manufacturer Capacity:

SMT Capacity

SMT PCB assemblyprocedure:

PCB Prep:

Clean the PCB substrate to remove any contaminants that may affect solder joint quality.

Apply solder mask to the PCB to identify copper pads where components will be placed.

A surface treatment such as ENIG (Electroless Nickel Immersion Gold) is applied to the copper pads to promote solderability.

Solder paste print:

Place the stencil over the PCB with the stencil's openings matching the PCB's copper pads.

The solder paste (a mixture of solder alloy particles and flux) is scraped across the stencil, depositing the solder paste on the pads of the PCB.

Precise control of stencil thickness, solder paste volume, and squeegee pressure are critical for consistent solder paste deposition.

Element placement:

Automatic pick-and-place machines use vision systems to accurately identify component locations and place them on the solder paste.

Component orientation, coplanarity, and positional accuracy are critical to reliable solder joints.

Additional components such as connectors or heat sinks can be placed manually.

Reflow soldering

PCB components are passed through a reflow oven with carefully controlled temperature profiles.

The solder paste melts, moistening the component leads and PCB pads, and forms a solder joint as it cools.

Different solder alloys, such as lead-free (such as tin-silver-copper), have specific reflow temperature profiles.

Inspection and Testing:

Visual inspection (manual or automated) checks for proper component placement, solder joint quality, and potential defects.

Automated optical inspection (AOI) systems use machine vision to quickly identify and locate any problems.

Electrical testing, such as in-circuit testing (ICT) or functional testing, verifies the electrical performance of the PCB.

Clean and Conformal Coating (optional):

PCB assemblies may undergo a cleaning process to remove any remaining solder paste or flux.

Conformal coating is a polymeric protective layer that can be applied to PCBs to increase moisture and environmental resistance.

SMT PCB assembly requires strict control over the entire process to ensure high quality and reliability of electronic products. Continuous improvements in automation, process control, and inspection technologies are critical to the widespread use of SMT in modern electronics manufacturing.

Photoes of this quick turn prototype & mass production for SMT PCB Assembly 6 PCB Assembly lines

In the year of 2024, SHENZHEN KAIZUO ELECTRONIC TECHNOLOGY CO., LTD (KAZ CIRCUIT) has joined Kingsum group (www.kingsumpcba.com), to seek for a larger market share from PCB manufacturing, component sourcing, pcb assembly, and box build assembly with better price and lead time.

Founded in 2007, KaiZuo Electronic (hereinafter referred to as KAZ) is a professional & high quality provider of Electronic Manufacturer Service (EMS) from China. With about 300 experienced employees, KAZ can provide customers with one stop services including PCB manufacturing, Components Sourcing, PCB Assembly, Cable Assembly, Box Building, IC Programming, Functional and Aging Testing. Certified with ISO9001, UL, RoHS, TS16949.

Equipped with 5 high-speed SMT, automatic printing machine (DSP1008), MIRAE MX200/MIRAE MX400 high-speed production line, YAMAHA equipment (YS24/YG12F...), reflow soldering (NS-1000), AOI testing equipment (JTA-320-M), X-Ray inspection equipment (Nikon AX7200), 2 DIP production lines and Nitto wave soldering. 

After focusing on the electronic manufacturer services for 13+ years, KAZ has established long-term cooperated & satisfied customers all over the world. Mainly from North America, European, Asia and Australia. Application fields including industrial control, IT/Networking, IoT, security, automotive, power electronics, consumer electronics, lighting, etc. 

Some of KAZ Customers:

Certificates including:

• ISO9001
• TS16949
• UL
• RoHS