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High Frequency Welded Pipe Mill Auto Customized HG60x60x3

Categories High Frequency Welded Pipe Mill
Brand Name: TengTian
Model Number: HGF60
Certification: CE, ISO9001, BV
Place of Origin: Hebei
MOQ: 1 Set
Price: $100000 to $1 million
Payment Terms: L/C, T/T
Supply Ability: 50 Sets/Year
Delivery Time: 60 work days
Packaging Details: Export waterproof and Seaworthy packing.
Product name: High Frequency Welded Pipe Mill Auto Customized HG60x60x3
Coil Thickness: 1-3mm
Coil Width: 80-240mm
Inner diameter: φ480~φ510mm
Outer diameter: φ1000~φ1800mm
speed: max 100m/min
Warranty: One year
Material: Low carbon HRC
Keywords: High Frequency Welded Pipe Mill
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  • Product Details
  • Company Profile

High Frequency Welded Pipe Mill Auto Customized HG60x60x3

Main Parameters and Specifications:

  • Material Specifications:
Conforming to the YB189-64 standard
MaterialLow carbon steel and low alloy constructional steel
Mechanical propertiesσb≤380Mpa,σs≤275MPa
strip width80~240mm
strip thickness1.0~3.0mm
I.D of CoilsΦ508mm
O.D of Coilsφ1800mm
Coil Weight≤3T

  • Welded Pipe Specification

Square tube size19.1×19.1--50.8×50.8mm
Rectangular tube size19.1×38.1-25.4×76.2mm
pipe thickness1.0-3.0mm
Finish pipe length6-12m
Cut length accuracy±2mm
Forming speed40-100m/min

  • Power, Water & Air Supply

PowerPower Volume of the LineApprox.450KW
Power Source480V/60Hz/3phases
Circulation Cooling WaterFlow20T/h~30 T/h
Pool Volume30m3
Compressed AirFlow5m3/min
Pressure5~11kg/ cm2

  • workshop require:

6m wide, 70m long, at least 5m high from Ceiling Rails to Ground.

III. Each Machine Parameters and Specifications:

(1) Double cone Uncoiler

The uncoiler is of the structure of double expansion and cantilever mandrels. It contains two main parts: main body and the fixed base. The main body is equipped with manual system to satisfy the needs of expanding, contracting and braking of the mandrels

.

OD of coilφ1800mm
ID of coilΦ508mm
Width of strip80-240mm
Thickness of strip1.0-3.0mm
Weight of stripMax3.0T
Expansion Typemanual
BreakPneumatic driving


(2) Automatic shear and welder

The shear welder is a important unit to the pipe mill line equipment, and main used to cut the no-normal strip steel head or trial, and then connecting the last strip steel trial with the next strip head so as to ensure the processing continue.
Strip width80-240mm
Welding thickness1.0-3.0mm
Cutting Typehydraulic
Welding ModeAutomatic
Pneumatic pressure0.5MPa
Working CycleMax.300 seconds


  • Spiral accumulator
  • This machine is used between the shearing welding machine and the mainframe (forming sizing machine). Its function is to run out of the previous strip, and the next strip is prepared from The continuous production of the main machine (forming sizing machine) is ensured within a time and sufficient strip steel is stored.
  • This machine is mainly composed of feeding guide roller frame, clamp feeding device, looper body assembly, discharging device and electrical control device.
  • feeding device: mainly composed of a frame, a motor, a brake, a universal drive shaft of a reducer, a pinch roller, and a guide roller pneumatic system. It can feed the steel belt into the looper. When the feeding needs to stop, the brake It can stop the motor and the clamp feeding roller from rotating, and the electric motor's rotation speed and feeding speed can be adjusted by the electric control device.
  • Looper body assembly: It is mainly composed of motor, machine base, inner circumferential roller, center discharge roller, outer ring roller and pressure roller, etc. It can store the strip steel sent by the clip feeding device and can be from the center The discharge roller is withdrawn.
  • Discharging device: It consists of a bracket, a guide roller group, an upper and lower lead-out roller, and a speed measuring device. It can horizontally introduce the steel belt stored in the looper body into the forming unit and make the device.
Thickness1.0-3.0mmWidth80-240mm
Advantage

Storage material more

No strike to strip steel suface

Feeding speedMax200m/min
Carry motor powerAC 15 KWAccumulator motor powerAC 15KW
Storage diameter4.2 meter
  • Forming And Sizing Machine
PART 1. Forming part
The steel strip go into the forming stand then in the forming part into a round shape.
FeatureHorizontal roll up and down adjust way,worm gear adjust,and can adjust separatly
leveling roll lower shaft is active
leveling shaft fix side with compensate pad

Technical parameters

Horizontal stand quantity6
Horizontal shaft diameter65mm
Horizontal shaft material42Crmov
forming speed40-100m/min
motorDC90Kw
leveling stand materialsteel plate welding
vertical stand quantity2
vertical shaft diameter35mm
vertical shaft material40Cr
Universal stand3

PART 2. Weld seam guide and the squeeze roll stand,welding bead cutter

squeezing roller is to squeeze the edge of the tube which has been heated to welding temperature, by squeezing rolls giving a certain pressure to achieve welding purpose.

Welding bead cutter is used to scrap weld seam and remove external burr. It is made up of two cutters for using alternately. If one is damaged, the other one will take the place to scrap. Scrapers can be adjusted and have the quick lift function by cam. There are two supporting roller underneath knife rest, in order to bear the overdraft of scraping.and after the bead cutter with one horizontal stand for polishing.

Scrap knife2 sets
Squeezing roll stand structure5 roll squeeze
squeeze roll shaft diameter50mm
squeeze roll shaft diameter40Cr

PART 3. Water cooling unit: material:steel plate welding
PART 4. sizing part
The round pipe after sizing part into the require diameter and shape
TECHNICAL PARAMETERS
Universal stand quantity4
Horizontal shaft diameter65mm
Horizontal shaft material42Crmov
motorDC 90Kw motor
leveling stand materialsteel plate welding
vertical shaft material40Cr
Turkey head2sets

PART 5. gear box
Gear box quantity13
Gear box boday materialsteel plate welding
Gear material20CrMnTi
Gear hardnessHRC 58-62
Gear shaft material40 Cr
Gear shaft hardnessHRC40-45
Reducer box quantity2

(5) cold Saw


The cold saw used to precisely cut all kinds of frame tube automatically. Concerning to using high accurate STD control system and machinery system, this unit has the good precisely dimension advantage, and the machinery transfer best advantage, so the quickly ability and accurate processing,without Burr is this unit advantage.

Square Pipe size20x20-60x60mm
Rectangular pipe size:20x25-40x80mm
MaterialQ235.
SpeedMax. 100m/min
Cutting Length6-12m
Precision±3mm
Drive motor15kw servo motor (yaskawa Japan)
Feeding motor4.4kw servo motor (yaskawa Japan)
Cutting motor11KW variable frequency motor.

(6) 200 Kw Hifrequency welder

  • Water to water cool type
  • All in one model
  • Paralleling type
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