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4000mm 4800mm PP Spunbond Nonwoven Production Line High Speed

Categories PP Spunbond Nonwoven Production Line
Brand Name: Chuzhou HH non-woven
Model Number: 2.4 sms
Certification: CE
Place of Origin: Chuzhou China
MOQ: 1 set
Price: negotiable
Payment Terms: L/C, T/T
Supply Ability: For detailed talk
Delivery Time: For detailed talk
Packaging Details: wooden case
cargo: 4 m sms pp spunbond nonwoven production line
Raw material: PP polypropylene
after sales servie: free spare parts
Width: 4000 4800 mm
speed: 600 m / min
annual output: 5000 - 15000 Ton
transport package: sea worthy packing
core component: engine PLC gear box
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4000mm 4800mm PP Spunbond Nonwoven Production Line High Speed

SMS PP Meltdown smms smmss Fabric Extruder Making Machine PP Spunbond nonwoven production line


Product Description

The resin chips are fed into the screw extruder, heated and melted, and then extruded from the extrusion port. The molten polymer at the die outlet is impacted at high speed. At the same time, the cold air blown from both sides of the mold cools and solidifies the fibers to form ultrafine short fibers. Under the action of air flow, these short fibers gather on the fiber collection device to form a net or fiber core. Melt blown process is a step from thermoplastic resin chip to fiber mesh belt (cloth / core tube). Therefore, the process is short, the product is formed in one step and the production efficiency is high. By adjusting the combination of melt blown process, different fiber structures (such as fiber diameter (0.5 ~ 3um), mesh size, etc.) can be obtained. Melt blown process is applicable to a variety of raw materials and processing a variety of materials, such as polypropylene, polyester, nylon, etc. At present, polypropylene materials account for more than 95%


Technical parameter


Model NoWorking WidthFabric GSMPower InputConsumptionAnnual OutputEmbossing pattern
HH-1600SMS1600mm15-2501200KVA800KW3500TDiamond, Oval
HH-2400SMS2400mm15-2501600KVA1200KW5000TDiamond, Oval
HH-3200SMS3200mm15-2502200KVA1600KW6500TDiamond, Oval


Machine Parts:


1.Name: Extrusion Machine


Model:φ130/150/170


Heating System: electricity heating


Drive Motor: Siemens


Original:CHINA


2.Name: raw material dosing machine


Weight system: by weight


Hopper : 4 pcs


Accuracy:0.01%


Feeding Percentage: 1-99%


Original:USA/ITALY


3.Name: Candle filtration Machine


Model: CPF-PT-3.5C


Filtration Area: 3.5m2


Capacity: 650kgs/h


Filtration Chamber: 2 pcs (switch online)


Original:CHINA


4.Name: Spinning Pump


Model:200/250/300CC


Capacity:300-450Kg/H


Speed:40Rpm/Minute


Drive Motor:Siemens


Original: CHINA/GERMANY


5.Name:Spinning beam


Model:1600/2400/3200mm


Heating System:Oil/Electricity Heating


Distribution Design: big hanger type


Original:CHINA


6.Name:Spinneret


Spinneret width: 256mm


Hole size: 0.45mm


Hole Qty:12350-24500pcs


Material: SUS431


Original:CHINA/GERMANY


7.Name:upper/down drafting unit


Effective Width:1600/2400/3200mm


Filament fineness:1.6-2.4 Denier


Original:CHINA


8.Name: Melt blown spinning beam


Model: 1600/2400/3200mm


Material: SUS630


Spinneret Hole:0.32-0.35mm


fabric weight:2-200grams


Original:GERMANY/JAPAN


9.Name:Embossing calender machine


Emboss Pattern: ovel/diamond/sesame/dot


Emboss Roll diameter: 450-520mm


Linear pressure: 30-125 N/mm


Original:CHINA/GERMANY


10.Name:Automatic winding machine


Effective width:1600/2400/3200 mm


Rolling Speed:200-400M/Minute


Rolling Diameter:2000 mm


Original: CHINA


11.Name:Automatic slitting machine


Speed:600-800 M/Minute


Min. Slitting width:80mm


Max. Rolling size:1500mm diameter


Auto tensile control:online


Auto meter counting:online


Original:CHINA


12.Name:Production line control cabinet


Voltage: 380 V/3 Phase


Touch Screen:Siemens


PLC: Siemens


Frequency:Siemens


Indicator: RKC,JAPAN


Original:CHINA


HHM SMMS DATA SHEET

ModelEffective WidthWeight RangeOutput per dayMachine speedTranformerPower consumptionMachine Size
HHM-1.6SMMS1.6M9-100G/M27-12Ton≦450m/min≈1500KVA1700º-1900º/Ton55M*20M*12M
HHM-2.4SMMS2.4M9-100G/M210-18Ton≦450m/min≈1600KVA1700º-1900º/Ton55M*23M*12M
HHM-3.2SMMS3.2M9-100G/M214-24Ton≦450m/min≈2200KVA1700º-1900º/Ton55M*25M*12M
HHM-4.0SMMS4.0M9-100G/M217-30Ton≦450m/min≈2500KVA1700º-1900º/Ton55M*28M*12M
HHM-4.8SMMS4.8M9-100G/M223-36Ton≦450m/min≈200+630KVA1700º-1900º/Ton55M*31M*12M

Process speed9-550 M/MIN
ModelHHM-PP 1600
Capacity6-10T / Day (calculation basd on fabric 15 gsm , width at 1600 mm)
Filament DenierSPunbond :1.5~2.5D Meltblown:1.6~4um
Fabric weight10~100gsm

Total installed

Power(kw)-sms

1299

Actual Power

Consumption(KW) SMS

800

Water

Consumption(Ton/Day)

0.3
Circulation Water(m3/H)120
Circulatin water(m3/H)120
Raw Material

100%polypropylene Granuyle GRade MFI 25-40 For spunbond

MFI 800~1600 For Melt Blown

Molecule uniformity

Degree(%)

>98%
Melting Point (℃)
ASH< 0.15-0.25%
Plant Size35m*18m*12m
Labor Requirement7 Worker per shift ,2 shifts per 24 hours , totally 14 workers .

SMS nonwoven fabric


G / ㎡173060
MD N / 5 cm≧23≧40≧81
CD N / 5 cm≧11≧22≧45
MD Elongatin %≧30≧30≧30
CD Elongatin %≧30≧30≧30
Hydro-static pressure resistance mm H2o≧110≧200≧300

SMS Model

Effective Width

(mm)

Raw Material

GSM Range

(g/sqm)

Max Speed

(m/min)

Annual Capacity

(Ton / year )

Daily Capacity

( Ton / day )

1600mmPolypropylene(PP)

9-100g

3503200T9T
2400mm5100T14T
3200mm7000T19T
4000mm8700T24T

SMMS Model

Working widthFabricPower inputConsumptionAnnual output/Year
1600mm9-100G/㎡≈1500KVA1700º-1900º/Ton4000T
2400mm9-100G/㎡≈1600KVA1700º-1900º/Ton6200T
3200mm9-100G/㎡≈2200KVA1700º-1900º/Ton8400T
4000mm9-100G/㎡≈2500KVA1700º-1900º/Ton10500T
4800mm9-100G/㎡≈2630KVA1700º-1900º/Ton12700T

Spunmelt Composite Nonwovens Mainly Applications
Nonwoven Medical ProductSurgical drapes ,Surgeon’s mask ,etc .
Nonwoven Hygiene ProductBaby and adult diapers
Work protection productProtctive clothing , breathing masks
Nonwoven Filtration productProtective clothing , breathing masks

Parts of spunbonded nonwoven fabric production line:


Recycle extrude→Main extruder→Filter→Metering pump→Monomer suction device→spinning box( Changzhou/ENKA/KASEN spinneret )→Quenching air chamber→stretching device→Web former→Calender→Winder→Slitter


Spunbonded process and technical flow chart:


Additive(Recycling off-cut fabric)→Raw material→Melting→Filtering→Measuring→Spinning→Cooling→Stretching→Web forming→Calendering→Winding→Cutting→Final product


Parts of Melt blown nonwoven fabric production line:


Main extruder→filter→Metering pump→Air heating system→Melt blown sprayer (ENKA sprayer)→Web former→Winder→Slitter


Melt blown process and technical flow chart:


Raw material →Melting→Filtering→Measureing→Air heating→Spraying→Web forming→Winding→Cutting→Final product



Manin parts of SMS system


Maximum temperature300 ℃
Max. Output200 kg / h
Heating zone8 tod
Perforated length3,350 mm
HPI40
Number of holes5,276
1 Set L/D10
Capillary diameter0.3mm
Capillary length3,600mm


winder & Winder The main function for a large package of cloth cutting according to customer specifications, to meet the customer's length, width, volume weight requirements. machine is used to have made the non woven finished products into the packaging equipment .


Two cooling blower for each other pressure gauges, pressure switches, air channel transfer baffles, air oil and water filter separators, cooling fan control cabinet and so on. Two cooling fans share a control cabinet to automatically control the start and stop of the two typhoon machines. The cooling wind can be taken directly from the air or from the outlet of the fan.


Precisely CNC center make sure machine parts meet customer request .



Exhibition Show




Packing & shipping


eletrical parts , small machine parts put in wooden or carton box , eaach box nembered .

huge machine with PE film wrapping several turns fixed in container keep cargo safe.




Our service


Pre-sale Service

Employees have a special sense of responsibility and excellent teamwork spirit, so the machine adopts unique and outstanding components, which meet the highest standards of the nonwoven industry.
With the support of modern technology, to provide all customers with the best solution machinery Claim.
7.After-sales Service
Our customer service can answer inquiries.
We only believe that: the best machine with innovative ideas and high-quality after-sales service: "will meet your special requirements."

Quality 4000mm 4800mm PP Spunbond Nonwoven Production Line High Speed for sale
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