Wheel Brake Disc Bolt Assembly Machine

Railway Workshop Equipment For Locomotive Brake Disc Assembly

Application scope:
This wheel brake disc bolt assembly machine is mainly used for the automatic assembly work of the connection bolts for railway locomotive wheels and brake disc. The control system can real-time monitor the operation and record, save and export the asembly data.

Technical Parameters:

(*The detail parameters can be adjusted as per customer's actual requirements.)

Main Features:

• The machine is mainly composed of machine body, eletric wrench, rotary table, drive system, centering and locking device, initial positioning device, positioning mechanism, eclectrial control system and etc.
• Assembly process: first lift the pre-assembled wheel with brake disc onto the rotary table, the rotary table will automatically position and expand and fix the wheel bore, then the plug of the initial positioning device will stand against the brake disc surface, the brake disc will rotate slowly with the rotary table, the plug of the initial positioning device will be inserted into the bolt hole under the force, at this time, the rotary table will stop rotating and the wheel brake disc is completed the initial positioning. After that, the rotary table together with the lower table rotate to the bottom of the electric wrench, and the bolts on both sides of the platform are clamped before the electric wrench is started, the bolts in the bolt hole shall be first butted. After the electric wrench is jacked, the electric wrench moves down and starts to assemble the screws bolts. After a pair of bolts are assembled, the rotary table rotates to go for the assembly of next pair of bolts according to the pre-programmed sequence until all the bolts are assembled. After the bolts are assembled, the rotaty table returns to the original position, and the assembled wheel brake disc is lifted out to complete the assembly work of the wheel and brake disc.
• The machine can automatically position the wheel, no need manually rotate the wheel to fit the machine.
• The machine has the function of automatic positioning and clamping. One time loading to complete all the bolts' assembly automatically.
• Only one operator required to complete the whole assembly work.
• Siemens PLC and AdvanTech industrial computer to control and monitor the operation.
• Metal components of equipment and instruments are rustproof and painted except machining surface and electroplating surface.

Technical Documents:
The following technical documents will be supplied along with the machine when delivery in hard copy and soft copy in English language (provide E-copy to the buyer before delivery):

• Operating and maintenance instruction manual;
• General arrangement drawing, Electrical schematic diagram;
• Foundation drawing;
• Spare part list, Special tool list;
• Product certificate / Factory Acceptance Certificate, etc

Hubei Heqiang Machinery Development Limited by Share Ltd was established in December of 2000. The company is located in Ezhou of Hubei province, next to Wuhan city, with an area of 40,000 square meters and 120 employees. Since its establishment, Hubei Heqiang is mainly engaged in R&D, design, manufacture, sales, maintenance and service of railway workshop equipment and forging equipment. After more than 20 years' rapid development, Hubei Heqiang has already grown into one of the leading manufacturers of raiway workshop equipment and forging equipment in the market.

Hubei Heqiang is a High-Tech enterprise and owns more than 130 patents, including 11 invention patents and 14 software copyrights. The company always adheres to the quality policy of "Innovative design, Strict control, Elaborate assembly and Customer satisfaction", and currently has more than 150 sets of equipment for metal machining, welding and test. It has formed an unique system of equipment configuration and quality control and got the certificates of ISO9001:2015, ISO14001:2015 and ISO45001:2018. During business operation process, Hubei Heqiang always adheres to the implementation of the industry's highest management standards, continuous improvement of the work, continuous improvement of products and service, to reach the maximum pursuit of customer satisfaction.

The company is committed to build Hubei Heqiang into the most advanced manufacturer of railway workshop equipment and to provide better products and service for all the related industries.

The products have been exported to Mauritania, Guinea, Kenya, Algeria, Serbia, Poland, Russia, Azerbaijan, Uzbekistan, Mongolia, Saudi Arabia, Iran, Myanma, Vietnam, Malaysia, Singapore, Indonesia, Peru, Chile, Suriname, Colombia, Mexico, Canada, etc.