50TPD Industrial Glass Furnace

50TPD, Glass Furnace, Melting And Manufacture, Glass Industry

1. Brief Description

Glass furnace is a melting device, which is the most necessary and important equipment for the glass industry.

The melting process is divided into five stages as following, each section has its inner connection, affecting each other. If one stage has imperfect performance, it will influence the next stage, and ultimately affect the quality of glass.

3. Furnace structure

According to current fired furnace structure, it is mainly divided into four parts:

• Glass melting section

It is the part which melts batched materials and Clearing and homogenizes glass liquid. In the upper space of the melting section is referred to as the flame space, the lower part is melting tank. The flame comes from the burner through the port, which feds in preheated air to increase the flame effiency.

• Heat source supply section

The heated air and gas flow into the pre-combustion room for mixing via this access after they flow out of the regenerator. This is also an access for the flue gas to flow into the regenerator from the flame space.

• Waste heat recovery section

A waste heat recovery device is designed for improving the flame temperature of furnace, which could heat the combustion air and gas by using the waste heat and then to increase the flame temperature and save energy.

• Gas supply and waste gas exhaust

A gas supply and waste gas exhaust system is designed to ensure the continues, regular and efficient operation of the furnace, which includes double deck reversal unit, air and gas flue channel, middle flue channel, blower, main flue channel and chimney.

4. Furnace melting technology system

Furnace melting technology includes temperature, pressure, bubbling, glass liquid level, fuel, reversing system etc.

The temperature must be strictly controlled, it affects the glass melting speed, glass liquid convection situation, glass forming condition, fuel combustion, furnace campaign, etc.

Temperature

The temperature means the temperature the of melting tank, not the whole furnace. The distribution of temperature is from the melting tank through the length of the furnace.

Pressure

Furnace pressure is the static pressure of the gas system, which is determinate by pressure distribution curve.

Bubbling

Stable shape and position of bubble are an important sign to estimate the melting performance, which will also affect the production capacity of furnace and quality of glass liquid.

• Shape of materials
• Fuel quality
• Quantity of cullet feeding
• Moisture of batched materials
• Quality of raw materials
• Port structure

JEFFER ENGINEERING, a China professional company that designs and provides complete glass melting technology as a global solution partner for the glass industry. With overseas subsidiaries in Russia, Egypt and Indonesia, JEFFER has met its demand for rapid local activity of the glass industry's requirement.

With its more than 40 years of experience in glass melting, JEFFER has combined conventional furnace technology with new furnace concepts in modern days, it has a wide range of experience in the design, manufacture and supply of different furnace types for production of Container Glass, Tableware Glass, Flat Glass, Figure Glass, Tube Glass, Opal Glass, Fiber Glass, Sodium Silicate, Frit etc.

We put the interests of our customers first and maintain close ties through high quality work and good after sale cooperation. Many long-term relationships with our customers span several decades.

The range of products and service does not only include melting tank, JEFFER also fabricates the main utility equipment such as providing combustion system and automatic instrument. Furthermore, with our staff, JEFFER can meet the requirements of the glass industry, such as Feasibility Studies, Plant Design, Material and Equipment Supply, Commissioning and Start-Up, Construction Supervision, Contract Management and Implementation, Plant Renovation, Global Consulting Services for Plant Operation.

With 24/7 hotline service, our service staff can respond quickly to help with any problems that may arise during the glass production process.

With customer's trust and praise, we are worthy of our reputation.