3494kg 75KW Casting Mixer For Mixing Concrete Body

Semi Automatic Block Making Machine-Casting mixer

Application

The casting mixer (refer to the picture) is used for mixing concrete body before casting. It is located on the casting blank mold.

Technical parameter

1.Max outside size

Length:2520mm Width:2520mm Height:4113mm

2.Weight:3494kg

3.Motor

Type:Y280S-6

Power:75KW

4.Drum capacity:V=5.95m³

5.Mixing type: Push type

6. Mixing speed:960r/min

7.Pneumatic butterfly valve:D67IJ-10-250

Structure

The casting mixer is composed of mixing drum and casting arm.

The mixing drum is cylindrical and it is compose of motor, mixing shaft and mixing blade.

The sprue gate is controlled by the pneumatic butterfly valve.

Work principle

The casting mixer adopts push-type method, which make the mixing very quickly. It is driven by the motor, and the motor is rotated as clockwise direction to drag the mixing blade to rotate, and make the material turn in the drum.

The casting arm is located under the mold. The butterfly valve starts when the mixing material is acceptable, and the material will goes into the casting arm and then start the casting.

Installment

Put the mixing drum on the prepared base, and the place the rubber washer on the contact surface.

Trial running and adjus

Adjust the parts below after the installment.

a.Tighten the motor belt.

b.Tighten the gasket screw.

c.Adjust the casting arm base on process required and adjust the sprue gate.

Trial running

The motor runs stably and rotate as clockwise direction.

The mixing drum is stable.

a.The shaft is easy to run, no abnormal sound.

b.The pneumatic butterfly valve well works.

c.Adjust the distance between the draft tube and the caster base (usually, the clearance is between 12cm and 18cm).

Maintenance and repair

Maintenance

Clean the mixing drum, mixing shaft and casting arm once a week. The gasket cover should be tight during the cleaning, and the each bearing should be cleaned once per half year.

Repair

Disassemble the sprue gate and clean it and pneumatic butterfly valve and the pipe once per month.

Formerly known as Wuxi SANKON Automation Equipment Co., Ltd., Jiangsu SANKON Building Materials Technology Co. is an enterprise specializing in the research and development and production of a complete range of autoclaved aerated concrete (AAC) machines and AAC production lines. Since 2007, we have introduced a number of new types of building materials equipment. We have been actively analyzing cutting-edge technology from all over the world and have formed a professional technology team focused on the development of new and exciting processing equipment.

In July, 2014, Jiangsu SANKON Building Materials Technology Co., Ltd. was officially founded in Chuanjiang Town, Xinbei District, Changzhou City, Jiangsu Province, with a factory covering 44700 square meters. Today, we have more than 200 employees. The AAC machines manufactured by SANKON has been exported to a wide range of countries, like Russia, India, Iran, Saudi Arabia, Malaysia, Indonesia, Thailand, Vietnam, the United Arab Emirates, and more.

Professionalism
SANKON has always focused on the design and production of high efficiency AAC machines, resulting in the accumulation of valuable experience and engineering techniques.

Our technical team is made up of experts with more than 20 years of experience in the AAC industry. They are professionals with expertise in project design, production processes, and detail control. Some of them worked for the China AAC Institute before they came to SANKON, then they focused all of their efforts into the AAC industry.

With this excellent technical team, we are able to offer clients solutions and equipment that meets all relevant production quality requirements, as well as help building materials manufacturers maximize their economic returns.

Autonomous Production
With an annual production capacity of more than 9 thousand tons of equipment and workshops covering about 25 thousand square meters, SANKON is able to autonomously complete machining, painting, assembling, and testing processes. Parts like metal bodies, hydraulic pressure stations, electric control cabinets and so on are all produced by SANKON.

We are able to offer complete sets of equipment for AAC production line. SANKON is also able to precisely control the function and quality of each piece of equipment to meet customer needs.

Continuous Innovation
Based on German technology, we developed the AAC production lines with additional specifications. At the same time, we have been consistently improving our equipment offerings to meet the various needs of customers.

For instance, the blade used in the pouring mixer was updated from a conventional single blade to a cross blade and flow diversion blade, and now the high speed double blade design results in higher stirring efficiency. The driving method is updated from belt drive to variable frequency drive as it is now directly connected. Besides, each connecting piece is fine finished by us.

Currently, SANKON has obtained 19 patents for components applied in our AAC cutter, mold, transfer cart for AAC block pre-curing and batching automatic control system.

Market Prospect
For many years, SANKON has been focusing on the research and development of AAC machines, as well as collaborating with AAC product manufacturers and providing AAC production line solutions to these AAC product manufacturers. We have served hundreds of clients in the building materials industry and have achieved wide praise.

In recent years, we have developed quickly and achieved production value of tens of millions of dollars.