Carbon Steel 1700mm Rotary Kiln Support Roller and cement kiln parts

Categories	Castings And Forgings
Certification:	ISO/CE
Place of Origin:	Henan, China
Brand Name:	CITIC ZT
Supply Ability:	100 Set/Sets per Month
Packaging Details:	Simple packaging for Support Roller
MOQ:	1 Set/Sets
Price:	$20,000.00 - $100,000.00 / Set
Warranty:	1 YEAR
Applicable Industries:	Manufacturing Plant, Energy & Mining
After Warranty Service:	Video technical support, Online support
Local Service Location:	Viet Nam, Indonesia, Australia, Argentina
Showroom Location:	None
Condition:	New
Voltage:	Rotary Kiln support roller
Power(W):	Rotary Kiln support roller
Dimension(LWH):	Rotary Kiln support roller
Weight:	3 tons to 50 tons, 3 tons to 200 tons
After-sales Service Provided:	Online support, Field installation, commissioning and training
Key Selling Points:	Long Service Life
Product name:	Rotary kiln parts roll support roll
Kiln Support Roller:	Rotary Kiln Support Roller
Standard:	ASTM,BS,NF,DIN,JIS and so on;
certificate:	ISO 9001:2000;BV,CCS,DNV,NK,RINA,KR and so on.
Application:	widely used in the area of cement mill,rotary kiln
Heat Treatment:	Normalized, normalized and tempered,quench and tempered
Machining:	Rough machined,semi-finished machined,finished machined
Material:	Carbon steel,low alloy steel
Process:	Place a pattern in sand to create a mold;
Port:	QingDao,ShangHai,TianJin

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Luoyang Zhongtai Industries CO.,LTD

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Carbon Steel 1700mm Rotary Kiln Support Roller and cement kiln parts

Product Description

Rotary Kiln Support Roller

Product name	Support roller
Material	Carbon steel,low alloy steel: ZG20SiMn,ZG50Mn,ZG35SiMn,ZG35CrMo,ZG35SiMnMo, ZG42CrMo,ZG40Cr,ZG34CrNiMo,ZG40Mn and so on
Standard&certificate	ASTM,BS,NF,DIN,JIS,ISO 9001:2000;BV,CCS,DNV,NK,RINA,KR and so on
Weight	3 to 200 tons per piece
Apply to	Rotary kiln
OEM service offered	According to customer’s drawings

Kiln Support Rollers are backed by latest technology and provide desired support to cables and other related products. These support rollers are driven to rotate using friction between roller surface and web. The small friction torque of the roller bearings also allow higher speed operations and helps in avoiding possibilities of slippage due to presence of large air film between roller surface and web.

Features :

Coming with small friction torque of roller bearings
Rollers are close together that decrease pulling tension
Manufactured as per defined industry standards
Can also be custom designed as per client's specific requirements
Durable finish and reliable performance

Rotary Kiln supporting roller:Cemen Rotary Kiln supporting roller and Lime Rotary Kiln supporting roller

We bring forth to our customers Kiln Support Roller for a Rotary Kiln that are designed by our experienced processionals, who hold vast knowledge in this domain. Our professionals uses refractory material that are lined to protect the steel shell and reduce radiation losses.

Rotary Kiln Supporting Roller Assembly

We are manufacturer and reputed suppliers for the Kiln Support Rollers Assembly for various plants as mentioned below:

Sponge iron plants
50tpd, 100tpd, 200tpd, 300tpd, 350tpd, 500tpd plants for various design consultants in markets, like:
od1700mm x id550 x 880mm
od1800mm x id500 x 1000mm
od1000mm x id320/300 x 560/550mm
od400mm x id160 x 240mm or any customized design.
Cements plants for any capacities
Alumina plants
Phoshphate mines
Kaolin & bentonite plants
Weight: from 3 tons to 200 tons per piece

The supporting roller is the necessary part of the rotary kiln.
We are professional in manufacturing the fittings for large mining machinery. Our supporting tyre and roller is mainly used on large rotary kiln.

Our casting steel piece is mostly lighter than 200 tons. After the ultrasonic flaw detection, our product reaches the second level of the GB standard.

Material:Carbon steel,low alloy steel:ZG20SiMn,ZG50Mn,ZG35SiMn,ZG35CrMo,ZG35SiMnMo,

ZG42CrMo,ZG40Cr,ZG34CrNiMo,ZG40Mn and so on.

Process:Place a pattern in sand to create a mold;

Incorporate a gating system;

Remove the pattern;Fill the mold cavity with molten metal;

Allow the metal to cool;

Break away the sand mold and remove the casting.

Heat treatment.

Chemical composition test,UT/MT test,mechanical property test and so on.

Surface treatment and other requirement from customer.

Standard&certificate:ASTM,BS,NF,DIN,JIS and so on;

ISO 9001:2000;BV,CCS,DNV,NK,RINA,KR and so on.

Weight:from 3 tons to 200 tons per piece

Application:

The products can be widely used in the area of cement mill,rotary kiln,shipbuilding,

metallurgy,mine,sugar mill,powder plant,rail road,engine bed and so on.

We can provide OEM service for cement mill and rotary kiln casting parts,marine steel casting parts,sugar mill machinery parts with carbon steel or low alloy steel.

The casting parts can be supplied as following treatment:

Heat Treatment: Normalized, normalized and tempered,quench and tempered

Machining: Rough machined,semi-finished machined,finished machined

Quality warranty and testing equipment:

Magnetic powder inspection

UT nondestructive test

Dye inspection

Leeb hardness testing equipment

Mechanical property test equipment

Metallographic microscope

Direct-reading spectrometer

Features of our products:

Durable

Excellent tensile strength

Accurate level of tolerance

Good dimensional accuracy

Superb surface finishing

Easy to use and install

Possible defects:

Defect	Causes
Unfilled sections	Insufficient material Low pouring temperature
Porosity	Melt temperature is too high Non-uniform cooling rate Sand has low permeability
Hot tearing	Non-uniform cooling rate
Surface projections	Erosion of sand mold interior A crack in the sand mold Mold halves shift

There are no these problems for us.

Uniform wall thickness will ensure uniform cooling and reduce defects.

A thick section, often referred to as a hot spot, causes uneven cooling and can result in shrinkage, porosity, or cracking.

Corners

Round corners to reduce stress concentrations and fracture

Inner radius should be at least the thickness of the walls

Machining allowance
Add 0.0625 - 0.25 in. (0.16 - 0.64 mm) to part dimensions to allow for machining to obtain a smooth surface.

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Carbon Steel 1700mm Rotary Kiln Support Roller and cement kiln parts

Carbon Steel 1700mm Rotary Kiln Support Roller and cement kiln parts

Carbon Steel 1700mm Rotary Kiln Support Roller and cement kiln parts

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Carbon Steel 1700mm Rotary Kiln Support Roller and cement kiln parts