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PPA / PPS / PEEK Plastic Compounding Machine , Precious Plastic Extruder With GF / CF

Categories Plastic Twin Screw Extruder
Brand Name: ADVS
Model Number: HPL51
Certification: ISO9001
Place of Origin: Made in China
MOQ: 1
Price: USD 34000-200000
Payment Terms: T/T
Supply Ability: 300 sets per year
Delivery Time: 90 days after payment of deposit
Packaging Details: Wooden base plate, damp proof plastic lining
Plastic processed: PPS, PEEK,PPA,LCP
Screw design: double screw
After-sales service provided: Engineers available to service machinery overseas, Field installation, Online support, commissioning and training, Video technical support
Warranty: extruder 1 year, gearbox 3 years
Screw diameter: 35mm,43mm,51mm,58mm,61.5mm, 62.5mm,72mm,77mm,92mm
Inverter: ABB, Simenes
Motor: Simenes
L/d: 36-48
Output: 40-2000kg/h
Application: high temeprature engineering plastics
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PPA / PPS / PEEK Plastic Compounding Machine , Precious Plastic Extruder With GF / CF

Special engineer plastics compounding twin screw extruder PPA PPS PEEK with GF or CF

Product Description

HPL series twin screw extruders are successfully applied in high temeprature engineering plastics granule production. For the high torque, it has higher output and stable temperature than other low torque extruders.

Application

Special Engineering Plastics: PEEK,PEI,PPS,PPSU,PA6T,PA9T,LCP,etc.


Technical data

ModelHPL35HPL40HPL51HPL58HPL62
Parameter

Screw diameter
(mm)

35.643515861.5
L/D4040404040

Main motor
(kw)

75132200315355

Max. Speed
(rpm)

10001000100010001000

T/A3
(Nm/cm3)

13.313.71313.613

Center distance
(mm)

3035.8424851
OD/ID1.541.551.551.551.55
Output (kg/h)60~200250~350400~500550~800600~1000


Our advantages

1. High output
The output is 1-2 times larger than the same size extruder from other lower torque twin screw extruders.

The biggest extruder can output up to 12T/h per set.

2. Energy-saving
For the same output , our small size extruder can replace the big size of other extruder, such as our HPL51 has more output than other 65 extruder , smaller extruder, less energy consumption,less material consumption, smaller production areas.
And we use heat rod instead of cast copper heater, which can save 15%-20% energy.

3. Advanced design
High torque: carrying capacity factor of gearbox up to 15Nm/cm3;
High speed: max. 1800rpm/m;


4. Long service life

bearings on output shaft 2 without load, which greatly extended the service life of the bearings on the weak axis , gearbox life can reach 72000 hours (10 years);


5. Custom made design
Wide D/d choice:1.33~2.0;
Custom made clearance: minimum clearance can be 0.15mm;


Parts and advantages

Transmission gearboxThe most advanced structure: bilateral symmetry gear drive system; it’s the same with the gearbox of German Flanders, Austria EssenBas.Now, the first-line extruder manufacturers in the world, such as Corperion,Berstorff, Leistritz, Toshiba, JSW are using the transmission structure; servcie life of the gearbox≥72000hrs.
Screw element

Various kinds of function elements, mixing and dispersing
elements developed by ourselves can provie flexible production for kinds
of materials and production process.
Optional material: W6Cr5Mo4V2, Ni-based alloy, HIP alloy,Co-based alloy.

Barrel

Barrels are equipped with integrated wear-resistant alloy steel liner, which has the same composition and wearing feacture with W&P .Our mirror polishing seamless barrels, surface finish Ra0.2,
verticality between barrels inner hole≤0.015mm;linearity of ten assembled barrels≤0.05mm;
Optional material: W6Cr5Mo4V2, Nitriding steel, Tool steel, Ni-based alloy, HIP alloy,Co-based alloy.

Torque limiter

Steel ball type safety clutch + torque limiter
Made in Germany have the characteristics of accurate torque protection, high repeatability and quick reset.

Side feederOur CWJ series side feeder can be used to feed powders and short fibres, which can improve the output and reduce abrasion of scew and barrels. And segmented screws available. Barell with cooling function is available.



About us

We are dedicate to develop, design, and manufacture co-rotation, counter-rotation parallel twin-screw extruder production line.Our extruders have the advantages of “high torque, high efficiency, low energy-consumption, high price/performance ratio, long service life ” (designed service life of gearbox as long as 72000 hrs). We keep the same step with the most advanced extruder manufaturers in the world.
We can supply :Twin screw extruder production line;
High torque gearbox;Automatic long fiber reinforced thermoplastic composites (LFT - D) production line;Counter-rotation parallel twin screw extruder;Differential concentration mixer;
Repairing and machining large parts; Design, machine all of screw elements on Japan and Germany extruders.


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