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New RIM Automotive Interiors Reaction Injection Molding low volume manufacturing

Categories Automotive Injection Molding
Brand Name: KAIAO RPRT
Model Number: KAIAO RPRT
Certification: ISO14001, ISO9001
Place of Origin: China
MOQ: Negotiation
Price: Negotiable
Payment Terms: T/T, Paypal
Supply Ability: 2~4 weeks for tooling
Delivery Time: 2~5 days for parts
Packaging Details: Carton box, pallet
Injection material: Dual injection process PU
Tooling Material: Rapid Aluminum tooling
Size of mold part: max.2000mm X 1200mm X 1000mm
Tooling shots: 1K~2K SHOTS
Cavity: Single
Runner: Hot Runner\ Cold Runner
Surface treatment: White glossy, black matte, polishing
Color: White, black or as required,customized
Application: Automotive bumpers, vehicle bumpers
Injection Process: Reaction Injection Mloding, RIM
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New RIM Automotive Interiors Reaction Injection Molding low volume manufacturing

Automotive Reaction Injection Molding new RIM rapid small batches manufacturing


Reaction Injection Molding (RIM) quick details:

Reaction Injection Molding is a low pressure, low temperature process used to mold many types of plastic parts. This process is typically used for the medical equipments/devices, industrial and automotive interiors and exteriors. RIM is often utilized for the molding of strong, lightweight parts that are easily painted. The rigid materials used by KAIAO come with a UL94V-0 rating PP & ABS for flammability.


The RIM molding material utilized by KAIAO is a two-component system which consists of polyol and isocyanate liquids that are mixed at a high pressure and then metered into the closed tool at a low pressure. The material then expands to fill the tool and is ejected in about 5 minutes. After mixing the two components PU, inject the mixture into rapid prototyping mold under room temperature and low pressure. After polymerization, cross-linkage, and curing chemical reactions, physical part will be formed.


Reaction Injection Molding Advantages:

-Large Parts, able to fill molds for very large parts, max.2000mm X 1200mm X 1000mm;

-Encapsulation of Inserts - Inserts of many types can be placed into a mold prior to injection of the RIM material;

-Thick and Thin Walls, flexibility to design parts with significant wall thickness variations;

-Class-A Surfaces by post finishing process;

-Lower Cost Tooling Options than traditional tooling.


Automotive Reaction Injection Molding Applications:

-Automotive Bezels;

-Automotive bumpers;

-Automotive Multiple part complete plastic enclosures;

-Automotive plastic car doors;

-Automotive plastic front and rear housings.


RIM Low Volume Manufacturing Technical Parameters:

Mold material:Epoxy resin mold (life >100 shots); ABS plastic mold (life >300 shots), Aluminum mold (life >1000shots)
Injection material:Dual injection process PU
Physical properties:PP/ABS, part is durable, high impact, high degree of fit, loading and unloading properties.
General curing time:15-30 minutes/piece, part takes 2-4 hours to cure under 80℃ condition after mold release
Standard accuracy:±0.20mm/100mm
Thickness of mold part:max.10mm
Size of mold part:max.2000mm X 1200mm X 1000mm,weight is 10Kg


OEM/ODM Service:

We make OEM/ODM parts based on your 3D files and 2D drawings, 100+ professional engineers and technicians are here to support you.


Packing:

According to Stardard Export Packing.

Carton box, wooden box, wooden pallet.


Shipping:

- International express in 2-3 days such as UPS, TNT, DHL, Fedex, etc

- Internatioal air: CA, AA, EA, etc

- By sea


Quality New RIM Automotive Interiors Reaction Injection Molding low volume manufacturing for sale
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