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Stable Copper Wire Twisting Machine , Wire Pay Off Machine 3000 RPM

Categories Copper Wire Bunching Machine
Brand Name: FUCHUAN
Model Number: 450B
Certification: CE
Place of Origin: China Kunshan
MOQ: 1set
Price: negotiable
Payment Terms: T/T
Supply Ability: 60 Sets per month
Delivery Time: 4weeks
Packaging Details: simple packing
Product Name: Copper Wire Twisting Machine
Mono-filament diameter range: Stable
Twisted wire diameter range: φ0.05~ φ0.32mm
Stranded cross-sectional area: 0.0137~ 1.0mm²
Spool specifications: φ400/450mm ×56mm×φ300mm
Max speed: 3000RPM
Strand lay length: 3.1~ 33.3mm 24 class
Main motor: 3.2KW AC motor
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Stable Copper Wire Twisting Machine , Wire Pay Off Machine 3000 RPM

Stable Copper Wire Twisting Machine , Wire Pay Off Machine 3000 RPM


Merits:


1. Over-line system: The latest structure, the wire from the spindle directly across the guide wheel to the bow belt, the bow (with) a unique semi-circular groove design, with the bow with a semicircle porcelain ring line to avoid high-speed operation due to wind resistance Caused by stranding scratch, jump shares phenomenon

2. Spindle lubrication: butter lubrication (Oil lubrication defects: the oil’s temperature increases while high-speed operation , and the oil mist will concentrate into beads on the wall , falling to the reel and pollute the conductor, cause blister when conduct insulating )

3. Security protection: If the door contact is not in place, lift contact is not in place, internal and external wire broken error display in the touch screen on the automatic alarm or can not start to work

4. Transmission system: drive with synchronous belts , laying accurate, no internal lubrication position, no waste products effect by refueling and machine cleaning

5. Change the lay length: easy to operate, just change the leading wheel according to the lay length sheet

6. Pressing device: equipped with two pressing devices to ensure the roundness of the conductor after twisting, to protect the product characteristics of thin-walled insulation line, effectively reduce the wear and tear of insulating materials.

7. Meter counting way: the latest domestic design, with spindle meters; the same machine twisted with a conductor specifications, meter error in one ten thousandth


Copper Wire Twisting Machine Detail Specification:


DescriptionModelOrigin
1.Host Motor3.7KW-4P 380V 50HzSIEMENS
2.Inverter3.7KWINOVANCE
3.PLC Programmer32MRINOVANCE
4.PLC ExpanderVB-3AINOVANCE
5.Touch Screen7 inches RGBWEINVIEW
6.Electromagnetic Brake6KGTai Wan Weizheng
7.Magnetic Clutch0.6KGJapan OPC
8.Spindle Bearings1SETSWEDEN SKF
Other Bearings1SETJAPAN NSK
9.Timing Belt1SETUS GATES
10.Cable Laying DeviceGP30(Special bi-direction)SHANXI Tianxiang
11.Tension ControllerWLK-0.5ATAIWAN
12.Bow1SETJapan
13.Body1SETSelf-processing
14.Spindle2pcsSelf-processing
15.Aluminum Plate2pcsSelf-processing
16.Timing Pulley1SETWu Xi
17.Bearing Housings1SETSelf-processing
18.Disc2pcsSelf-processing
19.Transmission Shaft1pcsSubcontracting
20.Leading Wheel1SETSelf-processing surface with hard chrome plating
21.Wire guide wheel6pcsSelf-processing surface with hard chrome plating

Spare parts sheet


No.DescriptionModelQtyRemark
1Operating instructions1SET
2Electrical Schematic1SET
3Inverter manual1pcs
4Spindle guide wheelΦ46(with 696 ZZ Bearings)1SET 
5Wire guide wheelΦ34(693AZZ Bearings)1SET
6Loops in BowBilateral porcelain ring3pcs 
7Split plate porcelain ringΦ4.03pcs 
8Stranded DieNone
9-11Timing belt5M-450*101pcs 
12Spool Top sleeveΦ200 spool1SET
13SKF ButterLGMT2/1

1

Bottle

1KG
14Grease gun1pcs
15Tool1SET 

Mechanical Performance


1. Body structure:


1) Material: low carbon steel welded together.

2) Structure: the body by annealing and aging, to eliminate internal stress, and then boring by a precision boring machine to forming a molding.


2. Bunching Entry part:


1) Bunching Entry position: facing to the front door, at the right side of the machine (can be customization according to customer requirements to change to the left side).

2) Bunching Entry Mode : from the pay-off device through the disconnection sensing area, first to the total sub-line board (sub-hole by 1 +6 +12 + ... distribution), through first pressure mold, then the second Pressure mold, after entering the right spindle within the wire guide wheel. From the aluminum arch with porcelain ring and then into the left spindle within the wire guide wheel, and then through the center corner’s guide wheel to the leading wheel, Final to the aligner’s guide wheel to cable laying (see wire bunching entry pattern diagram)


3. Spindle:


1) Material: 40Cr steel forging after quenching and tempering treatment.

2) Accuracy: The shaft core outer face diameter and the bearing end face are ground to ensure concentricity and verticality with the axis.

3) Dynamic balance: Standard of G2.5 (0.03 grams of weight difference)


4. Aluminum plate:


1) Material: ZL104

2) Accuracy: All end faces are positioned relative to the locating holes(less than 0.03 grams)

3) Dynamic balance: Accuracy of G2.5 (0.03 grams of weight difference)


5. Bow


1) Material: Japan imported SK5.

2) Shape: special appearance, reduce the wind resistance.

3) Weight tolerance : less than 0.03 grams per pair


6. Transmission part: with imported synchronous belt drive, laying length accurate


7. Wire entry wheel:


1) Material: # 45 steel finished with heat treatment HRC30-40.

2) Hard chrome plated on the surface, not easy to wear


8. Spindle housing:


1) Material: ductile iron QT42-10.

2) Processing: CNC machine tooling

3) Accuracy: one processing hole end molding, to ensure concentricity.


9. Spindle bearing lubrication system:


1) Lubrication method: butter lubrication

2) Butter Model: LGMT2

3) Sealing method: mechanical oil retaining ring, keep the machine clean inside


10.Take up:Tensile tension control: through the magnetic clutch control thread tension, by the PLC program controller automatically adjust the tension, keep tension constant


11. Cable laying:Special two-way cable laying device, φ15mm light rod bearing type,lay length and distance can be accurately adjusted


12. Spool Size:


Out Dia(φD)Fix Hole(φd)Outer Length(L1)Inner Length(L2)Positioning HolePCD
400/45056300110Φ1880

(Can be customerize)


13. Dynamic power : 2KW


14. Installed power : 3.7KW


Quality Stable Copper Wire Twisting Machine , Wire Pay Off Machine 3000 RPM for sale
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